Content

General service information

• Component identification
• Location of labels
• Emission control regulations
• Emission control labels
• The 97/68/EC directive certified engines
• Engine family
• Function of major engine components
• Function of cooling system components
• Diesel fuel
• Engine oil
• Engine coolant
• Specifications
• Principal engine specifications
• Engine service standards
• Tightening torques for standard bolts and nuts
• Abbreviations and symbols
• Unit conversions

Periodic maintenance

• Before you begin servicing
• Introduction
• Periodic maintenance schedule
• Periodic maintenance procedures
• Daily

Engine

• Before you begin servicing
• Introduction
• Cylinder head specifications
• Camshaft and timing gear train specifications
• Crankshaft and piston specifications
• Cylinder block specifications
• Special torque chart
• Special service tools
• Measuring instruments
• Cylinder head
• Measuring and adjusting valve clearance
• Crankshaft and camshaft components

Fuel system

• Before you begin servicing
• Fuel system specifications
• Special service tools
• Measuring instruments
• Fuel system diagram
• Fuel system components
• Fuel injection pump
• Checking and adjusting fuel injection timing
• Fuel Injectors
• All - speed governor
• Structure and operation of timer
• Removal of fuel injection pump
• Installation of the fuel injection pump
• Checking / adjustment of fuel injection timing
• Servicing the fuel injectors

Cooling system

• Before you begin servicing
• Introduction
• Cooling system diagram
• Engine coolant pump components
• Engine coolant system check
• Engine coolant pump

Lubrication system

• Before you begin servicing
• Introduction
• Oil pump service information
• Lubrication system diagram
• Checking engine oil pressure
• Trochoid oil pump

Starter motor

• Before you begin servicing
• Introduction
• Starter motor information
• Starter motor specifications
• Starter motor troubleshooting
• Starter motor components
• Starter motor

Troubleshooting

• Special service tools
• Troubleshooting by measuring compression
• Pressure
• Quick reference table for troubleshooting
• Troubleshooting charts
• Wiring diagram