Content
General service information
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Component identification
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Location of labels
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Emission control regulations
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Emission control labels
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The 97/68/EC directive certified engines
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Engine family
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Function of major engine components
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Function of cooling system components
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Diesel fuel
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Engine oil
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Engine coolant
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Specifications
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Principal engine specifications
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Engine service standards
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Tightening torques for standard bolts and nuts
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Abbreviations and symbols
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Unit conversions
Periodic maintenance
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Before you begin servicing
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Introduction
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Periodic maintenance schedule
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Periodic maintenance procedures
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Daily
Engine
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Before you begin servicing
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Introduction
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Cylinder head specifications
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Camshaft and timing gear train specifications
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Crankshaft and piston specifications
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Cylinder block specifications
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Special torque chart
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Special service tools
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Measuring instruments
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Cylinder head
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Measuring and adjusting valve clearance
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Crankshaft and camshaft components
Fuel system
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Before you begin servicing
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Fuel system specifications
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Special service tools
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Measuring instruments
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Fuel system diagram
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Fuel system components
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Fuel injection pump
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Checking and adjusting fuel injection timing
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Fuel Injectors
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All - speed governor
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Structure and operation of timer
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Removal of fuel injection pump
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Installation of the fuel injection pump
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Checking / adjustment of fuel injection timing
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Servicing the fuel injectors
Cooling system
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Before you begin servicing
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Introduction
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Cooling system diagram
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Engine coolant pump components
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Engine coolant system check
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Engine coolant pump
Lubrication system
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Before you begin servicing
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Introduction
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Oil pump service information
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Lubrication system diagram
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Checking engine oil pressure
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Trochoid oil pump
Starter motor
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Before you begin servicing
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Introduction
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Starter motor information
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Starter motor specifications
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Starter motor troubleshooting
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Starter motor components
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Starter motor
Troubleshooting
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Special service tools
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Troubleshooting by measuring compression
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Pressure
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Quick reference table for troubleshooting
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Troubleshooting charts
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Wiring diagram