Content
General information
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Introduction
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Engine identification
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General safety precautions
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Engine lift equipment
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Viton seals
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POWERPART recommended consumable products
Specifications
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Basic engine data
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Thread sealant
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Standard torque tensions
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Specific torque tensions
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Compression test data
Cylinder head assembly
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General description
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Rocker cover
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Rocker assembly
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Valve tip clearances
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Valve springs
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Cylinder head assembly
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Valves and valve springs
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Valve guides
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Cylinder head
Piston and connecting rod assemblies
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General description
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Big end bearing
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Piston and connecting rod
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Piston rings
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Piston and connecting rod assembly
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Piston and piston rings
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Connecting rod
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Partially finished small end bush
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Piston cooling jets
Crankshaft assembly
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General description
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Crankshaft pulley
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Crankshaft pulley and damper
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Rear oil seal assembly
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Thrust washers
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Main bearings
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Crankshaft
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Balancer unit
Timing case and drive assembly
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General description
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Timing case cover
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Front oil seal
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Idler gear and hub
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Idler gear and hub for the Bendix compressor
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Fuel pump gear
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Camshaft gear
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Crankshaft gear
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Timing case
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Camshaft and tappets
Cylinder block assembly
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General description
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Cylinder block
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Cylinder liner
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Cylinder bore, engine types AR and AS
Engine timing
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General description
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Engine timing
Aspiration system
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General description
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Turbocharger
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Turbocharger faults
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Engine breather
Lubrication system
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General description
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Filter canister
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Filter head
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Sump
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Oil strainer and suction pipe
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Lubricating oil pump
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Relief valve
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Flexible oil pipes
Fuel system
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General description
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Cold start advance unit
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Typical fuel system
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Fuel filters
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Fuel filter element
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Atomisers
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Fuel lift pump
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Bosch fuel injection pump
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Lucas DP 200 Series fuel injection pump
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Stanadyne fuel injection pump
Cooling system
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General description
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Thermostats
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Coolant pump
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Fan
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Fan drive (engines with gear driven coolant pumps)
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Lubricating oil cooler
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Cooler by-pass valve
Flywheel and housing
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General description
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Flywheel
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Ring gear
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Flywheel housing
Electrical equipment
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General description
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Precautions
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Drive belts
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Alternator
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Fault diagnosis
Starter motors
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General description
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Starter motor
Starting aid
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General description
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Starting aid
Auxiliary equipment
Special tools
