Content
General Information
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Introduction
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Safety precautions
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Engine preservation
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Powerpart recommended consumable products
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Engine I.D. location
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Engine views - 3 cylinder front and rear
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Engine views - 2 cylinder front and 4 cylinder front
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Engine lift equipment
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Viton seals
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Compression test data
Specifications
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Basic engine data
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Recommended torque tensions
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Data and dimensions
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Injection timing
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Cylinder bore dimensions
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Piston and piston ring dimensions
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Gudgeon pin
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Crankshaft
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Bearing holder
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Undersize bearing shell chart
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Crankshaft bearing bush
Cylinder head assembly
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Rocker cover and inlet manifold
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Rocker assembly
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Rocker shaft
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Fan and mounting
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Coolant pump
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Exhaust manifold and gasket
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Fuel injection pipes / fuel return pipes
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Oil pipes
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Atomisers
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Busbar / glowplugs
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Cylinder head bolts
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Cylinder head gasket
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Cylinder head bolts
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Valve and valve springs
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Valve spring
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Valve guide clearance
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Cylinder head
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Valve depth
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Valve seat contact face
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Valve tip clearance
Piston and connecting rod assemblies
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Big end bearing and cap
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Piston and connecting rod
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Piston and piston ring
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Piston ring and block
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Small end bush
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Connecting rod
Crankshaft assembly
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Crankshaft pulley
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Flywheel, backplate and oil seal
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Crankshaft retainer setscrews and crankshaft
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Bearing clearance
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Main bearings
Timing case and drive assembly
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Fuel injection pump
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Timing cover
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Slider
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Camshaft retainer plate
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Camshaft and cam followers
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Camshaft assembly
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Max fuel screw and max speed screw
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Idler gear and oil pump
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Idler hub
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Gear teeth backlash
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Oil pump end float
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Governor spring
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Oil seal protector
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Timing cover
Cylinder block assembly
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Front bush
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.Cylinder block top face
Engine timing
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Fuel injection pump timing
Aspiration system
Lubrication system
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Oil filter canister
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Pressure relief valve
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Lubricating oil sump
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Strainer and suction pipe
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Lubricating oil pump
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Oil pressure switch
Fuel system
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Atomisers
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Fuel lift pump
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Fuel injection pump
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Vent points
Cooling system
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Fan and mounting
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Water pump
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Thermostat
Flywheel and housing
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Flywheel
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Flywheel housing
Electrical equipment
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Electrical shut off solenoid (ESOS)
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Alternator
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Starter motor
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Wiring diagram
Special tools