Content

Introduction

• Terms of Use of this Guide
• Markings

Technical information about the engine

• Main specifications
• Tightening torques for threaded connections

Frequency of checks and service intervals

Engine attachments

• Engine attachment layout
• V-ribbed belt
• Generator
• Air conditioning compressor
• Idler pulley and engine attachment belt tensioner
• Power steering pump
• Starter
• Bracket for fastening the front support and branch pipe of the forced crankcase ventilation system

Turbocharging

• Turbocharger layout
• Turbocharger

Intake and exhaust systems

• Intake system
• Exhaust system

Power system

• Power system layout
• Power system

Cooling system

• Coolant
• Coolant pump
• Thermostat
• Hot coolant outlet pipe

Lubrication system

• Oil line
• Engine oil
• Sump, oil receiver and oil pump
• Oil cooler and oil filter

Cylinder head

• Cylinder head cover
• Cylinder head
• Valve mechanism
• Timing chain
• Oil pump drive chain and balancer shaft drive chain

Cylinder block

• Piston connecting rod
• Rear crankshaft oil seal
• Timing cover
• Crankshaft
• Balance shaft

Engine management

• Installing system sensors
• General information about the system
• Basic control algorithms
• Electronic control unit components
• Vehicle self-diagnosis system
• Daily and periodic maintenance
• Repair tools
• Troubleshooting for common problems
• Typical data received from the Delphi electronic fuel injection system
• Self-adaptation of the European-standard On-board Self-Diagnostic (EOBD) system in the event of a malfunction of the crankshaft position sensor