Content

General information

Technical data

Engine tuning data

Lubricants

Service summary

Special tools

Torque wrench settings

Engine

• Remove and refit
• Cylinder head components
• Timing cover components
• Flywheel housing components
• Cylinder head
• Hot plugs and injector shrouds
• Push rod tubes
• Valve guides
• Valve seats
• Valve seat inserts
• Valve springs
• Rocker shaft assembly
• Tappet clearances
• Timing cover
• Front cover plate
• Timing belt
• Front cover and pulleys
• Injection pump timing
• Flywheel housing
• Flywheel
• Crankshaft rear oil seal
• Cylinder block
• Camshaft
• Vacuum pump
• Skew gear
• Lubrication system
• Oil pump
• Connecting rods and pistons
• Crankshaft
• Cylinder block - examination/overhaul

Clutch

• Master cylinder
• Slave cylinder

Cooling system

• Circulation
• Pressure test
• Coolant
• Thermostat
• Fan unit
• Water pump
• Radiator

Fuel system

• Operation
• Injectors
• Injection pump
• Fuel lift pump
• Fuel filter
• Bleeding

Heater plug system