Content

Content

Volume 1

Introduction

• Illustrations
• General information about instructions
• General safety instructions
• General repair instructions
• General cleaning instructions
• Conventions

Engine identification

• Engine identification
• Engine diagrams
• Specifications

Complete engine

• Complete engine - general information
• Maintenance tools
• Engine preservation - for a long time
• Engine preservation - for a short time
• Engine painting
• Engine disassembly
• Engine assembly

Maintenance documentation

Engine component manufacturers

Specifications

Volume 2

Introduction

Cylinder block

• Crankshaft adapter
• Cylinder block
• Cylinder block - general information
• Idle gear shaft, water pump idle gear
• Idler gear shaft, camshaft idler gear
• Auxiliary timing gear cover sleeve
• Camshaft cover trunnion bushing
• Camshaft bushings
• Cylinder liner
• Vibration damper
• Crankshaft rear gear (crankshaft removed)
• Cylinder block countersink
• Maintenance Tools
• Front timing gear housing
• Crankshaft
• Cylinder liner bore concentricity
• Main bearings
• Front timing gear cover
• Crankcase hatch
• Cylinder block coolant holes
• Crankshaft front gear (crankshaft removed)
• Connecting rod bearings
• Piston
• Camshaft
• Piston cooling nozzle
• Thrust bearings
• Connecting rod
• Camshaft gear (camshaft removed)
• Crankshaft pulley

Cylinder head

• Cylinder head
• Cylinder head - general information
• Maintenance tools
• Valve, cylinder head
• Crosshead
• Valve guide, cylinder head
• Crosshead guide
• Valve seat hole
• Hole for the nozzle in the cylinder block
• Valve seat, cylinder head

Rocker arms

• Rocker bushings
• Maintenance Tools
• Rocker arm assembly
• Rocker arms - general information
• Rocker body
• rocker cover
• Crankcase breather (external)

Camshaft followers/pushers

• Camshaft follower lever socket
• Camshaft follower cover
• Camshaft follower assembly
• Camshaft followers/pushers - general
• Camshaft follower roller and pin
• Push rods or tubes

Fuel system

• Pneumatically actuated fuel lever
• Fuel pump
• Fuel system - general information

Injectors and fuel lines

• Fuel filter head
• STC wiring harness
• Maintenance tools
• STC pressure relief valve
• Fuel manifold (combined)
• Oil manifold STC
• Oil control valve STC (mechanical)
• STC oil control valve (electric)
• Single row idle valve
• Fuel supply lines
• Fuel pressure switch STC
• Fuel line diagram
• Injector tappet STC
• Fuel block
• Nozzle
• Injectors and fuel lines - general information

Lubrication system

• Lubricating oil suction pipe (installed on the unit)
• Lube oil filter head
• Lube oil filter head (remote)
• Lube oil filter head, aluminum
• Maintenance tools
• Lubricating oil high pressure relief valve
• Oil bridge cover
• Oil pan adapter cover
• Lubricating oil pump
• Lubricating oil pump, double gear
• Lubricating oil pump, three-gear
• Lube oil cooler
• Lubricating oil sump
• Lubrication system - general information
• Lubricating oil transfer pipe
• Lube oil cooler element

Cooling system

• Radiator fan
• Water collector
• Water pump
• Coolant filter head
• Maintenance Tools
• Sea water collector
• Coolant thermostat housing
• Fan hub bracket
• Sea water pump
• Coolant bypass pipe
• Coolant thermostat housing support
• Sea water pump support
• Sea water heat exchanger support
• Sea water pump bearings
• Fan belt tensioner bearings
• Fan hub bearings
• Sea water expansion tank
• Fan belt tensioner lever assembly
• Cooling system - general information
• Fan hub, belt driven
• Sea water heat exchanger
• Coolant thermostat
• Sea water pipe
• Fan belt tensioner pulley assembly

Drive units

• Auxiliary drive
• Auxiliary drive hub
• Water pump drive sleeve
• Hydraulic pump drive sleeve
• Rear gear drive (top unit)
• Rear gear drive (lower unit)
• Maintenance tools
• Water pump drive
• Hydraulic pump drive
• Woodward regulator drive
• Auxiliary drive pulley repair sleeve
• Auxiliary gear and shaft
• Rear gear drive gear and shaft (upper assembly)
• Water pump drive gear and shaft
• Hydraulic pump drive gear and shaft
• Auxiliary drive pulley
• Cranking device

Intake air system

• Duct (Center air cooler)
• Charge air cooler inlet
• Charge air cooler outlet
• Maintenance tools
• Intake air manifold
• Charge air cooler housing (center position)
• Air injection housing
• Support bracket for charge air cooler
• Air cooler
• Air cooler assembly
• Centrally located charge air cooler assembly
• Intake air system - general information
• Connecting air line (between turbochargers)
• Turbocharger
• Air cleaner element

Exhaust system

• Wet exhaust manifold
• Dry exhaust manifold
• Exhaust system - general information

Pneumatic system

Engine test

• Maintenance tools
• Engine test - general information
• Engine break-in (without dynamometer)
• Engine break-in (using a running drum)
• Engine break-in (with engine dynamometer)
• Dynamometric test worksheet

Mounting aids

• Floppy disk
• Engine mounting parts
• Flywheel gear
• Maintenance tools
• Flywheel housing
• Flywheel
• Engine lift brackets
• Installation aids - general information

Miscellaneous