Contents

Introduction

Engine technical data

• Technical characteristics of the engine and its systems
• Basic data for adjustment and control
• Operating materials used on the engine

Engine design

• Crank mechanism
• Gas distribution mechanism
• Lubrication system
• Crankcase ventilation system
• Cooling system
• Fuel supply system
• Air intake and exhaust system
• Exhaust gas recirculation system (EGR)

Clutch

• Clutch operation and maintenance
• Possible clutch malfunctions and ways to eliminate them

Electrical equipment

• Generator with vacuum pump
• Starter

Engine management system

• Main functions of the engine control system
• Operation of the engine control system
• Control system diagnostics

Recommendations for operating the engine

• Warnings
• Starting and stopping the engine
• Running in the engine as part of a car
• Recommended operating modes

Maintenance

• Maintenance recommendations
• Possible engine malfunctions and methods for eliminating them

Engine repair

• Removing the engine from the car
• Engine disassembly
• Cleaning parts
• Checking the technical condition, repairing engine parts and components
• Engine assembly
• Installing the engine on a car

Application

• Drawings of locating pins and fixtures
• Tightening torques for the main threaded connections of the engine
• Dimensions, tolerances and fits of mating engine parts
• Imbalance of rotating parts allowed during engine assembly
• Rolling bearings used in the engine
• Turbocharger
• Engine marking
• Cuffs used in the engine