Contents

Introduction

Engine technical data

• Technical characteristics of the engine and its systems
• Basic data for control

Engine design

• Crank mechanism
• Gas distribution mechanism
• Lubrication system
• Crankcase ventilation system
• Cooling system
• Battery fuel supply system Common Rail CRS2.0
• Air intake and exhaust systems
• Exhaust gas recirculation system (EGR)
• Vacuum pump

Clutch

• Clutch operation and maintenance
• Possible clutch malfunctions and ways to eliminate them
• Checking the technical condition of clutch parts

Electrical equipment

• Generator
• Starter

Diesel control system BOSCH EDC16

• Electronic control unit EDC 16C39-6.Н1 (0 281 018 675)
• Engine control system sensors
• Engine control system actuators
• Functions of the EDC16C39-6Н.1 engine control system
• Diagnostics of the electronic engine control system

Recommendations for operating the engine

• Warnings
• Starting and stopping the engine
• Running in the engine as part of a car
• Recommended operating modes

Maintenance

• Maintenance recommendations
• Lubrication system
• Crankcase ventilation system
• Cooling system
• Power system
• Exhaust gas recirculation system
• Checking exhaust smoke in free acceleration mode
• Air intake system
• Methodology for checking and adjusting valve timing

Possible engine malfunctions and methods for eliminating them

Engine repair

• Removing the engine from the car
• Engine disassembly
• Cleaning and washing parts
• Checking the technical condition, repairing engine parts and components
• Engine assembly
• Installing the engine on a car
• Starting and running in the engine

Application

• Locating pins and fixtures
• Tightening torques for threaded connections
• Dimensions of mating parts
• Permissible imbalance of rotating parts
• Bearings
• Turbocharger
• Engine marking
• Engine versions and VDS marking
• Cuffs
• EURO fuel requirements
• Classification of motor oils
• Articles about motor oil
• Articles about turbochargers
• Article about the KOLAN oil filter
• Article about cylinder head gaskets

List of used literature

About the authors