Content
General information
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Introduction
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Engine views
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Engine identification
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Safety precautions
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Engine lift equipment
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POWERPART recommended consumable products
Specifications
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Basic engine data
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Data and dimensions
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Recommended torque settings
Cylinder head assembly
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General description
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Rocker cover
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Engine breather elements
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Rocker assembly
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Cylinder head assembly
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Valves and valve springs
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Valve guides
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Cylinder head
Piston and connecting rod assemblies
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General description
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Big end bearing
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Piston and connecting rod assembly
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Connecting rod
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Small end bush
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Piston rings
Crankshaft assembly
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General description
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Crankshaft pulley / damper assembly
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Rear oil seal housing assembly
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Crankshaft
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Crankshaft gear
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Thrust bearing
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Main bearings
Timing case and drive assembly
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General description
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Components of the timing case
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Timing case cover
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Idler gears
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Timing case backplate
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Camshaft and tappets
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Camshaft bushes
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Camshaft motion sensor (CMS)
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CMS verification of clearance
Cylinder block assembly
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General description
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Cylinder block
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Cylinder liner
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To inspect
Engine timing
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General description
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Engine timing
Turbocharger
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General description
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Turbocharger
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Turbocharger faults
Lubrication system
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General description (Low-pressure system)
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Filter canister
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Oil temperature control valve
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Pressure regulating valve
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Sump
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Oil strainer and suction pipe
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Lubricating oil pump
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Front oil seal
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Pressure relief valve
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Breather system
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General description (High-pressure system)
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Sensor for injection control pressure
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High-pressure pump
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Regulator valve for injection control pressure
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Supply manifold
Fuel system
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General description
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Fuel injection cycle
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Fuel filter
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Fuel injector units
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Fuel lift pump
Cooling system
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General description
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Cooling system flow diagram
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Coolant filter
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Thermostat
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Coolant pump
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Fan
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Fan drive
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Fan drive belt
Flywheel and housing
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General description
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Flywheel
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Starter ring
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Flywheel housing
Electrical equipment
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Alternator
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Alternator fault finding
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Alternator wiring diagrams
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Starter motor
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Starter motor wiring diagrams
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Starting aid
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Engine management system
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Sensors
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Engine management system wiring diagrams
Auxiliary equipment
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Compressors
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Power steering pump
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Power take-off adaptor
Special tools
Fault diagnosis
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General description
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Basic diagnostics
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The self-test system
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The diagnostic tool
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Flash codes
