TABLE OF CONTENTS
General Information
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General servicing precautions
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Notes on the Format of this Manual
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About Angular Tightening
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Main Data and Specifications
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External View
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Tightening Torque Specifications
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Tightening Torques for Main Parts
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Model and Identification Serial Numbers
Maintenance
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Lubricating system
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Fuel system
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Cooling system
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Valve clearance adjustment
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Fuel injection timing
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Recommended lubricating oil
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Cylinder compression pressure
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Engine repair kit
Engine I (Disassembly)
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External view
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Disassembly
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Cylinder head ASM disassembly
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Rocker arm shaft ASM disassembly
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Piston and connecting rod disassembly
Engine II (Inspection and Repair)
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Cylinder head
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Valve guides
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Valve seat insert
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Valve springs
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Rocker arm shaft, rocker arm
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Camshaft
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Inspection and repair (2) (Cylinder block) Cylinder block, cylinder liner
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Pistons
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Piston ring
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Piston pins
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Connecting rods
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Crankshaft
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Crankshaft and bearings
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Front cover oil seal
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Crankshaft rear oil seal
Engine III (Assembly)
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Rocker arm shaft assembly
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Cylinder head assembly
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Piston and connecting rod assembly
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Assembly
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Timing gear train diagram
Lubricating System
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Oil pump
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Oil filter
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Oil cooler
Cooling system
Fuel System
Turbocharger
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Turbocharger servicing
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Troubleshooting
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Construction
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Disassembly
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Cleaning
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Inspection
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Reassembly
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Service standard
Engine Electrical
Troubleshooting
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Starting difficulties
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Starter doesn't turn
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Starter turns, but engine doesn't turn over
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The engine turns and fuel reaches the injection pump, but it doesn't start
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The engine turns, but doesn't turn
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Fuel isn't supplied to the injection pump
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Unstable idling rpm
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Lack of power
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Excessive fuel consumption
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Excessive oil consumption
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Overheating
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White smoke in exhaust
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Black smoke in exhaust
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Low oil pressure
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Engine sounds
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Knocking
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Gas leak sounds
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Continuing sounds
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Clanking sounds
Special Tools
Repair Standard
