Content

Warning

General information

• Technical characteristics

Engine operation

• Fuel and lubricants
• Lubrication table
• Start, run and stop
• Starting the engine using an electric torch device (EFU)
• Features of winter operation
• Running in a new engine

Maintenance

• Daily maintenance
• Maintenance after the end of the break-in period
• First maintenance (TO-1)
• Second maintenance (TO-2)
• Additional work
• Seasonal maintenance
• Converting the maintenance frequency in engine hours to the maintenance frequency in kilometers of vehicle mileage
• Engine adjustment
• Adjusting the belt tension
• Checking and adjusting the fuel injection advance angle
• Valve train adjustment
• Maintenance of the lubrication system
• Checking the oil level
• Oil change
• Oil filter maintenance
• Flushing the centrifugal oil filter
• Removing and flushing valves lubrication system
• Maintenance of fuel equipment
• Injector maintenance
• Fuel injection pump service
• Installing the high pressure fuel pump and its drive on the engine
• Service of the fine fuel filter
• Fuel fine filter with increased dirt holding capacity
• Service of the coarse fuel filter
• Draining sediment from fuel filters
• Air Filter Maintenance
• Inertial oil filter maintenance
• Dry type air filter maintenance
• Checking the tightness of the intake tract of the product with the engine
• Cooling system maintenance
• Descaling the cooling system
• Maintenance of electrical equipment
• Installing the generator on the engine
• Starter service
• Installing a starter on the engine
• Electric torch device maintenance
• Possible engine malfunctions and how to fix them

Clutch and gearbox

• Clutches YAMZ-236, YAMZ-238
• Adjusting the position of the pull-off arms
• Clutch Operation
• Clutch maintenance
• Gearbox maintenance
• Possible clutch and gearbox malfunctions and how to fix them

Application

• Tightening torques for main screw connections
• Marking and sealing
• Factory warranties and complaints procedure
• Preservation and re-preservation
• Pre-sale preparation
• SUPPLEMENT to the operation manual
• Operating materials
• Security requirements
• Purpose and features of a complete set of power units YaMZ-236M2 and YaMZ-238M2
• Design features of power units
• Power unit YaMZ-238M2-38
• Power unit YaMZ-236M2-43
• Fan friction drive
• Diaphragm single-disc clutch YaMZ-181, YaMZ-182 of the pull-type
• Gearbox
• Design features
• YAMZ-236 family gearboxes
• YAMZ-2361 type gearboxes
• Water pump
• Water pump with mechanical seal of "KASO" company
• Thermostat with drain valve
• Fan drive with solenoid valve KEM 32-23M1
• Starter AZF 4581
• Centrally lubricated fan drive
• Water pump manufactured by JSC "TMZ" with a mechanical seal by "KASO"
• Low pressure polyamide fuel lines
• Disposal
• Precious content details