Content
Introduction
Engine installation requirements
Completeness and applicability
Technical data
Engine device
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Cylinder block
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Cylinder liners
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Flywheel housing
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Cylinder heads
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Crankshaft
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Torsional vibration damper
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Flywheel
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Connecting rod
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Pistons
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Inserts
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Gas distribution mechanism
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Aggregate drive
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Lubrication system
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Oil pump
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Oil filters
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Power system
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High pressure fuel pump
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Speed ??controller
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Basic adjustments provided by the regulator design
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The scheme of the speed regulator
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Injection advance clutch
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Fuel priming pump
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Injector
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Fuel filters
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Aspiration
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Turbocharger
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Cooling system
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Water pump
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Water-oil radiator
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Charge air cooler
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Fan
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Electrical equipment
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Generator
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Starter
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Electric torch device
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Air filter
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Air brake compressor
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Emergency stop mechanism
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Stop solenoid
Sealing and marking
Operating materials
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Fuel
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Oils and lubricants
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Coolants
Security requirements
Preparing to start, starting, running and stopping the engine
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Preparing to start a new or overhauled engine
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Preparing for start-up in daily operation
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Starting the engine
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Starting the engine with an electric torch
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Engine monitoring
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Stopping the engine
Possible malfunctions and methods of their elimination
Maintenance types
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Daily maintenance (ETO)
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Maintenance No. 1 (TO-1)
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Maintenance No. 2 (TO-2)
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Seasonal maintenance
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Initial maintenance
Engine tuning
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Adjusting the belt tension
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Adjusting valve train clearances
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Injection advance angle adjustment
Lubrication system maintenance
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Checking the oil level
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Oil change
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Changing the filter elements of the oil filter
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Flushing the centrifugal oil filter
Service of fuel equipment
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Injector maintenance
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Fuel injection pump service
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Draining sediment from fuel filters
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Flushing the coarse fuel filter
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Changing elements of the fine fuel filter
Turbocharger service
Cooling system maintenance
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Oil-water radiator service
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Charge air cooler service
Maintenance of electrical equipment
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Generator maintenance
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Starter service
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Electric torch device (EFU) maintenance 183
Air filter maintenance
Air brake system compressor service
Features of disassembly and assembly of the engine
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Removing and installing cylinder heads
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Tightening the nuts and tie bolts of the crankshaft bearing caps
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Tightening the connecting rod bolts
Clutch
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Safety requirements and warnings
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Features of clutch operation
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Clutch design and operation
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Installing the clutch on the engine
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Removing the clutch from the engine
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Preparing the clutch for operation
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Clutch maintenance
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Possible clutch malfunctions and remedies
Transmission cut-off mechanism
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General information and basic parameters
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Device and principle of operation
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Getting started
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Mechanism maintenance
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Possible malfunctions of the mechanism and how to eliminate them
Applications
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Appendix 1 Tightening torques for main screw connections
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Appendix 2 De-preservation of the engine
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Appendix 3 Recommendations for long-term engine storage
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Appendix 4 Engine disposal
Factory warranties and complaints procedure
