Content

Introduction

Rules and precautions

General information

• Engine design features
• The location of the main units and parts on the engine
• Marking and designation
• Engine designation
• Turbocharger designation
• Marking of parts and assemblies

Features of engine operation

• General provisions
• Engine preparation procedures for starting
• Procedures for preparing to start a new or just repaired engine, or an engine in storage
• Procedures for preparing to start the engine during daily operation
• Engine starting procedure
• Engine operation in cold ambient temperatures
• Engine operation in warm ambient temperatures
• Continuous engine operation at minimum idle speed
• Stopping (turning off) the engine

Description of engine systems International DTA 530E (I-308) / DDC S 40E

• Main characteristics of the engine International DTA 530E (I-308) / DDC S 40E
• Engine fuel supply system
• Engine air supply system, elements of the pneumatic system of the machine
• Cooling system
• Lubrication system, hydraulic control system of electromagnetic pump nozzle

Engine manufacturer's specifications for lubricating oil, coolant and diesel fuel. Replacement intervals. Types of filters used

• Technical requirements for choosing a lubricating (engine) oil, intervals of its replacement, types of filters used
• Technical requirements for choosing a lubricating (engine) oil
• Oil change intervals
• Types of filters used
• Technical requirements for the choice of coolant, water. Coolant replacement and maintenance intervals. Types of cooling system filters used
• Technical requirements for the choice of coolant
• Technical requirements for water
• Coolant replacement and maintenance intervals
• Types of used cooling system filters and their replacement interval
• Technical requirements for diesel fuel. Types of fuel filters used
• Diesel fuel specifications
• Types of used fuel filters and their replacement intervals

Maintenance

• International DTA 530E (I-308) / DDC S 40E engine inspection and maintenance schedule
• Maintenance operations
• Engine lubrication system
• Checking engine lubricating oil level
• Lube oil and oil filter change procedure
• Checking the lubricating oil pressure
• Engine / machine fuel supply system
• Maintenance of fuel lines and fuel tank
• Coarse fuel filter service procedure
• The procedure for replacing the fine fuel filter
• Service procedure for remote coarse fuel filter with water separator and heater
• The procedure for removing air from the engine fuel supply system
• Engine / machine air supply system
• Maintenance of pipelines, flexible pipes of the engine air supply system
• Air cleaner element clogging indicator check procedure
• Air cleaner filter element replacement procedure
• Turbocharger service
• Charge air cooler service
• Cooling system of the engine / machine
• Cooling system branch pipes service
• Checking the coolant level
• Checking the concentration of inhibitors in the coolant
• Maintenance of the cooling system thermostat and its seals
• Coolant pump service
• Cooling system filter replacement procedure
• Cooling system radiator check
• Fan drive belt maintenance procedure
• Fan drive and fan drive pulley maintenance
• The procedure for draining-filling the coolant. Cooling system flushing and cleaning procedures
• Engine crankcase ventilation system
• Checking the crankcase gas pressure
• Cleaning the breather of the crankcase ventilation system
• Electrical equipment of the engine / machine
• Battery maintenance
• Generator maintenance
• Starter service
• Maintenance of 60-pin plug connectors of the electronic control unit
• Exhaust system.
• Engine / transmission mount
• Torsional vibration damper service
• Air compressor service
• Carrying out adjustments to the engine
• Steam engine cleaning
• Welding works

Electronic engine management system International DTA 530E (I-308) / DDC S40E. Light codes of malfunctions

• Electronic engine management International DTA 530E (I-308) / DDC S40E
• Light codes of malfunctions

Engine storage / removal procedures

• Engine storage procedures
• Preparing the engine for storage
• Short-term storage of the engine (for a period of 30 days or less)
• Long-term storage of the engine (over 30 days
• Procedure for removing engine from storage
• Procedure for removing the engine from short-term storage
• Procedure for removing the engine from long-term storage

Warranty obligations

Application

• A short list of catalog numbers for the main parts, assemblies and assemblies
• List of Authorized Dealerships for Service Engine International DTA 530E (I-308) / DDC S 40E
• Possible causes of engine failures and how to fix them
• Connection diagram of the standard ECM
• Connection diagram of the external part of the ECM. (before February 10, 2008)
• Connection diagram of the external part of the ECM. (Since February 10, 2008)
• List of fuels and lubricants and consumables