Content

Introduction

General information

• Nameplate
• Diesel brands and their purpose
• Manufacturer's warranties
• Contacts with technical and service departments

General safety and environmental regulations

Main technical data and characteristics of diesel engines

• Main technical data of diesel engines
• Typical external speed characteristics of diesel engines

Basic diesel systems

• Fuel supply system
• Lubrication system
• Lubrication system for diesel engines without a liquid-oil heat exchanger (LMC)
• Lubrication system of diesel engines with liquid metal rolling stock
• Cooling system
• Air supply system
• Electrical system

Fuel, lubricants and coolant

• Fuel
• Engine oil
• Quality and viscosity
• Quality classification
• Viscosity classification
• Recommendations for the use of engine oils
• General recommendations
• Grease
• Coolant
• Preservation materials
• Refueling volumes

Engine commissioning and running-in

• Diesel engine preparation for start-up and operational run-in
• Diesel start
• Diesel run-in
• Running-in at idle speed
• Running in a diesel engine with a machine moving without load
• Run-in under load

Diesel operating instructions

• General instructions and recommendations
• Features of diesel engine operation in winter conditions

Maintenance instructions

• Maintenance schedule
• Special types of maintenance
• Maintenance during preparation for operational run-in
• Maintenance during operational break-in
• Maintenance after the end of operational break-in
• Seasonal maintenance during the transition to the autumn-winter period of operation (STO-OZ)
• Seasonal maintenance during the transition to the spring-summer period of operation (STO-VL)
• Maintenance under special operating conditions
• Maintenance during preparation for storage and during removal from storage
• Maintenance instructions
• Adjusting valve train clearances
• Replacing fuel filter cartridges
• Changing the oil in the diesel engine crankcase
• Replacing the filter elements of the oil filter
• Bearing lubrication
• Checking and tightening of external fasteners of units and parts of a diesel engine
• Air compressor service
• Clutch adjustment
• Air cleaner service
• Checking and adjusting injectors
• Checking and adjusting the high pressure fuel pump (injection pump)
• Checking and adjusting the setting angle of the fuel injection advance
• Adjusting the tension of the alternator, fan and pneumatic compressor drive belts

Possible malfunctions and how to fix them

• Low oil pressure in the diesel lubrication system
• Diesel does not start, although the electric starter is working properly
• Diesel starts, but works intermittently and does not develop full power
• Diesel smokes a lot
• Diesel overheats
• Increased fuel consumption
• Increased consumption of engine oil
• Extraneous noise during diesel operation
• Diesel develops an unacceptably high speed
• Clutch malfunctions
• Electrical faults

Storage and conservation rules

• Storage
• Inter-shift storage
• Short-term storage
• Long-term storage
• Internal preservation of diesel engine
• External preservation of diesel engine
• Removal from storage

Applications

• The list of enterprises supplying units and parts to the assembly line of JSC AMZ "
• Tightening torques for main screw connections
• List of rubber cuffs
• List of rolling bearings