Content

Introduction

• Designations, labels / plates/decals, codes and dimensions / weights
• Measurement and torque specifications

Lubrication and maintenance

• General information
• Chassis and body
• Engine maintenance
• Drivetrain

Front suspension and axle

• General information
• Front suspension—2WD vehicles
• Front suspension—4WD vehicles
• Front wheel alignment
• Model 44 front axle
• Model 80 front axle
• Torque specifications

Rear suspension and axles

• General information
• 8 3/8 and 9 1/4 axle
• Model 60 and 70 axles
• Power-lok differential
• Rear suspension—2WD and 4WD vehicles
• Service diagnosis
• Specifications
• Sure-grip differential service
• Torque specifications
• Trac-lok differential

Brakes

• General information
• Bendix disc brake
• Brake adjustments-brake bleeding
• Brake diagnosis
• Chrysler disc brake
• Drum brakes-eleven inch
• Drum brakes-twelve inch
• Master cylinder-combination
• Valve-brake lines
• Parking brakes
• Power brake booster-brake pedal
• Power brake vacuum pump-diesel engine
• Rear wheel antilock (RWAL) brakes
• Specifications

Clutch

• Clutch diagnosis
• Clutch service
• Clutch components

Cooling system

• Diagnosis
• Engine accessory drive belts
• Engine block heaters
• Service procedures
• Specifications

Electrical

• Audio systems
• Battery / starter / generator service
• Battery/starting/charging systems
• Diagnostics
• Horns
• Ignition systems
• Instrument panel and gauges
• Lamps
• Power locks
• Power mirrors 8T
• Power windows 8S
• Rear window defogger 8N
• Turn signals and hazard warning
• Flashers 8J
• Vehicle speed control system 8H
• Warning buzzer system 8U
• Windshield wipers and washers 8K

Wiring diagrams

• A/C-Heater wiring
• Cab wiring
• Door wiring
• Engine compartment wiring 3.9l, 5.2l, and 5.9l gas engines
• Engine compartment wiring 5.9l diesel engine
• Engine wiring 3.9l MPI engine
• Engine wiring 5.2l and 5.9l MPI engine
• Engine wiring 5.9l diesel engine 25 Four wheel drive wiring
• Frame wiring
• Instrument panel wiring
• Interior wiring
• Liftgate wiring
• Rear clearance lamp wiring
• Roof wiring
• Starter wiring
• Steering column wiring
• Stop lamp switch wiring
• Tail lamp wiring
• Transmission wiring
• Underhood lamp wiring
• Wiring diagrams ad-body

Engines

• 3.9l engine service procedures
• 5.9l engine service procedures
• 5.2l engine service procedures
• Engine diagnosis
• 5.9l (diesel) engine service procedures
• Standard service procedures

Exhaust system and intake manifold

• Exhaust system diagnosis
• General information
• service procedures (diesel engines)
• Service procedures (gasoline engines)
• Specifications

Frame and bumpers

• Attached components
• Frame
• Bumpers
• Snow plow

Fuel system

• Accelerator pedal and throttle cable
• Diesel fuel injection-component description / system operation
• Diesel fuel injection-general diagnosis
• Diesel fuel injection-service procedures
• Fuel delivery system-except diesel
• Fuel delivery-diesel engine
• Fuel tanks
• General information
• Multi-port fuel injection (MPI)- component description/system operation-except diesel
• Multi-port fuel injection (MPI)- component removal/installationexcept diesel
• Multi-port fuel injection (MPI)- general diagnosis-except diesel
• Service adjustments-diesel
• Specifications

Propeller shafts

• General information
• Torque specifications
• Propeller shaft replacement
• Universal joint replacement

Steering

• General information
• Power steering pump
• Power steering system diagnosis
• Recirculating ball power steering gear
• Steering column
• Steering linkage
• Torque specifications

Transmission and transfer case

• Automatic transmission - 32RH / 36RH / 37RH / 42RH / 46RH
• G360 manual transmission
• G360 Transmission overhaul
• NP2Q5 transfer case
• NP241 transfer case
• NV4500 manual transmission
• NV4500 transmission overhaul
• Transmission / transfer case
• Specifications

Wheels and tires

• Tires
• Vehicle vibration
• Torque specifications
• Wheels

Body components

• Cab / body interior components
• Fixed glass
• Doors
• Paint code chart
• Exterior components
• Refinishing procedures

Heating and air conditioning

• Climate control system
• Compressor serwice (SD-709)
• Diagnostic procedures
• Torque specifications
• General

Emission control systems

• Air injection system hdc-gas engine
• Evaporative emission controls
• Exhaust emission controls
• Component removal / installation
• General information

Component and system index