Contents

Technical data - engine, cooling system and fuel system

• General information
• Tightening torques
• Refueling volumes

Technical data - steering gear and brakes

• General information
• Tightening torques

Technical data - drive and chassis

• General information
• Tightening torques
• Refueling volumes

Threaded connections

Liquids, oils and greases

Maintenance intervals

• Maintenance Schedule
• Maintenance Schedule Explanations
• Influence of diesel and PTO hours on maintenance intervals
• Service under special conditions
• First service inspection

Maintenance - general information

• Maintenance overview for the first service inspection
• Annual Maintenance Overview
• Overview of maintenance work by mileage

Maintenance - Engine, Cooling & Fuel System

• Bleeding the fuel system
• Checking the engine oil level
• Checking and adjusting engine valve clearance CE
• Checking the poly V-belt
• Checking the freezing point of the coolant
• Fuel leakage check
• Checking components and hose connections for leaks
• Checking the exhaust system
• Checking radiator and intercooler for dirt
• Checking the dust collection valve in the air inlet

Maintenance - Steering and Brake System

• Checking the attachment of the universal joint to the input shaft of the steering gear
• Checking the steering ball joint for damage
• Checking the steering ball joints
• Checking the steering oil level
• Checking the lines and connections of the steering gear
• Compressor line inspection
• Checking brake and brake system components for leaks
• Checking the brake cylinder attachment
• Checking the thickness of the brake pad and brake disc
• Checking and adjusting, load-dependent control valve, air suspension
• Inspection and adjustment, load-dependent control valve, leaf suspension

Maintenance - Drive & Chassis

• Differential tightness test
• Checking the operation of the differential lock
• Checking the drive shaft play
• Checking the towing hitch
• Check the attachment of the superstructure
• Check clutch fluid level
• Inspection and adjustment, clutch wear indicator
• Checking the transmission for leaks
• Checking the oil level in the automatic transmission
• Checking lubricated wheel hubs for leaks
• Checking shock absorbers for fastening and tightness
• Checking the condition and fastening of the spring leaves, spring clips and U-bolts
• Checking the hinges and axle suspension mounts (air suspension)
• Checking the air suspension bellows
• Checking the operation of the automatic lubrication system

Removal and Installation - Cab and Electrical System

• Removal and installation, cabin filter element Engine, cooling system and fuel system
• Removal and installation, air filter element
• Removal and installation, oil filter lubrication
• Removal and installation, fine fuel filter
• Removal and Installation, Fuel Precleaner / Water Separator Filter Element
• Removal and Installation, Valve Cover

Removal - Refitting - Steering Gear and Brake System

• Removal and installation, the filter element of the steering mechanism
• Removal and installation, air dryer filter element

Removal and Installation - Drive and Chassis

Removal and installation, automatic transmission oil filters.

Draining and filling

• Filling with battery fluid Engine, cooling system and fuel system
• Draining and filling engine oil
• Draining and filling the coolant