Contents

Technical data

• XE engine
• General
• Tightening torques
• Filling capacities
• Gearbox
• Tightening torques
• Filling capacities
• Rear axle
• Tightening torques
• Filling capacities
• Brakes
• General
• Steering gear
• General
• Tightening torques
• Front axle
• Tightening torques
• Leading rear axle 09N044 (FTP-TYPE VEHICLES)
• General
• Tightening torques

Technical data

• Threaded connections
• Genera

Fluids, oil and lubricants

• Specifications
• General

Maintenance schedule

• Maintenance intervals
• Maintenance schedule
• Explanatory notes on the maintenance schedule
• Effect of diesel fuel and PTO hours on maintenance intervals
• Maintenance in special operating conditions
• First service inspection
• Maintenance activities
• Overview of maintenance activities for the first service inspection
• Overview of annual maintenance activities
• Overview of mileage-dependent maintenance activities
• Overview of intermediate inspection activities

Explanatory notes on the maintenance activities

• Safety instructions
• Safety instructions
• General
• Introduction
• Technical information
• Warning symbol
• Environment
• Parts
• Maintenance
• Inspection and adjustment
• Cab and electrical system
• Checking pedal rubbers
• Checking the battery fluid level
• Checking the battery terminals
• Checking the fluid level of the cab tilting pump
• Checking the cab fastening
• Engine, cooling system and fuel system
• Inspection, engine oil level
• Inspection and adjustment, valve clearance
• Inspection and adjustment, DEB play
• Checking the poly-V-belt
• Inspection and adjustment, V-belt tension
• Checking the coolant freezing point
• Checking for fuel leaks
• Checking the components and hose connections for leaks
• Checking the exhaust system
• Checking the radiator and intercooler for fouling
• Checking the air inlet dust trapping valve
• Steering gear and brake system
• Checking the universal joint attachment on steering box input shaft
• Checking the steering ball joint sleeve for damage
• Checking the steering ball joints
• Checking the steering oil level
• Checking the steering gear lines and connections
• Inspecting the compressor line
• Checking the brake components and brake system for leaks
• Inspecting the automatic brake adjuster
• Checking the brake cylinder fastening
• Inspection, brake lining thickness
• Checking the brake shoe thickness and brake disc
• Drive and chassis
• Checking and adjusting load-sensing air-suspension control valve
• Checking and adjusting load-sensing leaf-spring control valve
• Inspection, fluid level of hydraulic trailing-axle device
• Inspection, pivot points of the hydraulic trailing-axle device
• Checking the differential for leaks
• Checking the operation of the differential lock
• Checking the drive shaft play
• Inspecting the fifth wheel
• Checking the trailer coupling
• Check the superstructure attachment
• Checking the clutch fluid level
• Inspection and adjustment, clutch wear indicator
• Checking the gearbox for leaks
• Checking the central axle of the tandem axle unit for leaks
• Inspection of oil lubricated wheel hubs for leaks
• Checking the greased wheel hubs for leaks
• Retightening the hub nut of leading rear axle 09N044 (FTP-type vehicles)
• Inspection and adjustment, wheel bearing play, 09N044 leading rear axle
• Checking the shock absorbers for attachment and leaks
• Checking the condition and attachment of spring leaves, spring clamps and U-bolts
• Checking the hinge points and axle suspension fastening (air suspension)
• Checking the air suspension bellows
• Checking the operation of the automatic lubrication system
• Removal and installation
• Cab and electrical system
• Removal and installation, interior filter element
• Engine, cooling system and fuel system
• Removal and installation, air filter element
• Removal and installation, coolant filter
• Removal and installation, engine oil filter
• Removal and installation, centrifugal filter rotor
• Removal and installation, fuel filter element
• Removal and installation, fuel prefilter / water separator filter element
• Removal and installation, valve cover
• Steering gear and brake system
• Removal and installation, steering gear filter element
• Removal and installation, oil filter in fluid flow control valve block of EMAS system
• Removal and installation, air dryer filter elemen
• Drive and chassis
• Removal and installation, gearbox filter element
• Removal and installation, wheel hub
• Draining and filling
• Cab and electrical system
• Topping up battery fluid
• Engine, cooling system and fuel system
• Draining and filling the engine oil
• Draining and filling, cooling system
• Bleeding the fuel system
• Drive and chassis
• Draining and filling, differential
• Draining and filling the wheel hub
• Draining and filling, gearbox
• Filling grease supply of the automatic lubrication system
• Cleaning
• Cleaning the battery poles
• Cleaning radiator and intercooler
• Cleaning the vehicle
• Cleaning gearbox vent(s)
• Cleaning rear axle vent
• Lubrication
• Lubricate according to X-service lubrication schedule