Content

Technical data

• Engine, general
• General
• CE engine,general
• PE engine,general
• XE engine,general
• CE engine fuel system
• General
• Tighteningtorques
• CE engine inlet/exhaust system
• General
• Tighteningtorques
• PE engine fuel system
• General
• Tighteningtorques
• PE engine inlet/exhaust system
• General
• Tighteningtorques
• XE engine fuel system
• General
• Tighteningtorques
• XE engine inlet/exhaust system
• General
• Tighteningtorques
• Engine brake, XE engine
• General
• Tighteningtorques

Diagnostics

• Tractive problems
• Tractive problems
• CE engine fuel system
• Introduction
• Fault-finding table
• CE engine inlet/exhaust system
• Introduction
• Fault-finding table
• Engine brake, CE engine
• Introduction
• Fault-finding table
• Fuel system, XE/PE engine
• Introduction
• Fault-finding table
• XE/PE engine inlet/exhaust system
• Introduction
• Fault-finding table
• Engine brake, XE/PE engine
• Introduction
• Fault-finding table

CE engine fuel system

• Safety instructions
• General
• Location of components
• System description, ecs-dc3 fuel system
• Overview drawing, fuel pump
• Overview drawing, fuel rail
• Overview drawing, fuel system, cylinder head
• Description of components
• High-pressure pump
• Fuel pump control solenoid valve
• Injector
• Fuel rail pressure-limiting valve
• Fuel return overflow valve
• Inspection and adjustment
• Inspecting fuel level element
• Venting the fuel system
• Checking fuel lift pump pressures
• Inspection, internal fuel leaks
• Checking the fuel prefilter/water separator
• Removal and installation
• Removal and installation, injector pipe
• Removal and installation, fuel supply pipe
• Removal and installation, injector
• Removal and installation, fuel rail
• Removal and installation, fuel rail pressure-limiting valve
• Removal and installation, high-pressure pump
• Removal and installation, fuel fine filter
• Removal and installation, fuel prefilter/water separator filter element
• Removal and installation, fuel level element
• Removal and installation, fuel tank filter
• Removal and installation, electronic unit cooling plate
• Removal and installation, fuel return overflow valve
• Removal and installation, low-pressure fuel pipes
• Cleaning
• Cleaning injector

CE engine inlet/exhaust system

• Safety instructions
• General
• Location of components
• System description, turbocharger with wastegate
• Inspection and adjustment
• Inspecting turbocharger wastegate
• Inspecting turbocharger axial bearing play
• Inspecting turbocharger radial bearing play
• Checking exhaust gas back pressure
• Inspection and pressure-testing, air inlet system
• Checking inlet underpressure
• Removal and installation
• Removal and installation, turbocharger
• Removal and installation of air cooler
• Removal and installation, air filter element
• Removal and installation, glow plug
• Cleaning
• Cleaning the exterior of radiator/air cooler

CE engine, engine brake

• Safety instructions
• General
• Location of exhaust brake components
• System description, exhaust brake
• Inspection and adjustment
• Inspection and adjustment, exhaust brake
• Removal and installation
• Removal and installation of exhaust brake

PE engine fuel system

• Safety instructions
• General
• Location of components
• System description, upec fuel system
• Description of components
• Cranking the engine
• Inspection and adjustment
• Inspecting fuel level element
• Inspecting injector opening pressure
• Inspecting injector operation
• Inspecting fuel system for leakage
• Bleeding the fuel system
• Inspection, gallery pressure
• Checking the fuel prefilter/water separator
• Removal and installation
• Removal and installation, fuel injection pipe
• Removal and installation, injector
• Removal and installation, injector sleeve
• Removal and installation, pump unit
• Removal and installation, fuel lift pump
• Removal and installation, pump housing
• Removal and installation, fuel pipes
• Removal and installation, fuel filter element
• Removal and installation, fuel level element
• Removal and installation, fuel tank filter
• Removal and installation, fuel prefilter/water separator filter element
• Disassembly and assembly
• Disassembly and assembly, pump housing
• Cleaning
• Cleaning, injector
• Cleaning, injector sleeve

PE engine inlet/exhaust system

• Safety instructions
• General
• Location of components
• System description, turbocharger
• Inspection and adjustment
• Inspecting and adjusting turbocharger wastegate
• Checking exhaust gas back pressure
• Inspection and pressure testing, air inlet system
• Checking inlet underpressure
• Checking the glow plug
• Removal and installation
• Removal and installation, turbocharger
• Removal and installation of air cooler
• Removal and installation, air filter element
• Cleaning
• Cleaning the exterior of radiator/air cooler
• Cleaning, air filter element

Engine brake, PE engine

• Safety instructions
• General
• Location of exhaust brake components
• System description, exhaust brake
• Inspection and adjustment
• Inspection and adjustment, exhaust brake
• Removal and installation
• Removal and installation of exhaust brake

XE engine fuel system

• Safety instructions
• General
• Location of components
• System description, upec fuel system
• Description of components
• Cranking the engine
• Inspection and adjustment
• Inspecting fuel level element
• Inspecting injector opening pressure
• Inspecting injector operation
• Inspecting fuel system for leakage
• Bleeding the fuel system
• Inspection, gallery pressure
• Checking the fuel prefilter/water separator
• Removal and installation
• Removal and installation, fuel injection pipe
• Removal and installation, injector
• Removal and installation, injector sleeve
• Removal and installation, pump unit
• Removal and installation, fuel lift pump
• Removal and installation, pump housing
• Removal and installation, fuel pipes
• Removal and installation, fuel filter element
• Removal and installation, fuel level element
• Removal and installation, fuel tank filter
• Removal and installation, fuel prefilter/water separator filter elemen
• Disassembly and assembly
• Disassembly and assembly, pump housing
• Cleaning
• Cleaning, injector
• Cleaning, injector sleeve

XE engine inlet/exhaust system

• Safety instructions
• General
• Location of components
• System description, turbocharger
• Inspection and adjustment
• Inspecting and adjusting turbocharger wastegate
• Checking exhaust gas back pressure
• Inspection and pressure testing, air inlet system
• Checking inlet underpressure
• Checking the glow plug
• Removal and installation
• Removal and installation, turbocharger
• Removal and installation of air cooler
• Removal and installation, air filter element
• Removal and installation, glow plug
• Cleaning
• Cleaning the exterior of radiator/air cooler
• Cleaning, air filter element

Engine brake, XE engine

• Safety instructions
• General
• Location of DEB components
• Location of components, DEB housing
• Location of exhaust brake components
• System description, engine brake, general
• System description, DEB
• System description, exhaust brake
• Inspection and adjustment
• Inspection and adjustment, DEB clearance
• Functional check, DEB
• Inspection and adjustment, exhaust brake
• Removal and installation
• Removal and installation, DEB
• Removal and installation, DEB spring plate
• Removal and installation of exhaust brake