Contents

Technical data

• Engine CE
• General information
• Tightening torques
• Engine cooling system CE
• General information
• Tightening torques
• Refueling tanks
• CE engine lubrication system
• General information
• Tightening torques
• Filling volumes
• PE engine
• General information
• Tightening torques
• PE engine cooling system
• General information
• Tightening torques
• Filling volumes
• PE engine lubrication system
• General information
• Tightening torques
• Filling volumes
• XE Engine
• General information
• Tightening torques
• XE engine cooling system
• General information
• Tightening torques
• Refueling tanks
• XE Engine Lubrication System
• General information
• Tightening torques
• Refueling tanks

Diagnostics

• Traction problems
• Introduction
• Acceleration test
• Acceleration test form
• Acceleration test using DAVIE-XD
• CE engine, general
• Introduction
• Troubleshooting table, engine functions
• Troubleshooting table, vehicle functions
• Engine cooling system CE
• Introduction
• Troubleshooting table
• CE engine lubrication system
• Introduction
• Troubleshooting table
• PE / XE engine, general
• Introduction
• Troubleshooting table, engine functions
• Troubleshooting table, vehicle functions
• PE / XE engine cooling system
• Introduction
• Troubleshooting table
• XE / PE engine lubrication system
• Introduction
• Troubleshooting table

Engine CE

• Safety Instructions
• Safety instructions
• General information
• Layout of components
• Identification
• Overview drawing, timing
• Check and adjust
• Checking and adjusting the engine valve clearance
• Check and adjustment, timing
• Checking the piston protrusion
• Checking the cylinder head bolts
• Checking the flywheel
• Checking the pressure in the oil sump
• Inspection, vibration damper
• Cylinder head inspection
• Inspection, block of cylinders
• Removal and Installation
• Removal and Installation, Engine
• Removal and installation, engine mountings
• Removal and Installation, Valve Cover
• Removal and installation, valve sleeve
• Removal and installation, valve mechanism
• Removal and Installation, intake manifold
• Removal and Installation, exhaust manifold
• Removal and installation, cylinder head
• Removal and Installation, Air Compressor
• Removal - Refitting, steering pump
• Removal and installation, starter
• Removing and installing poly V-belt
• Removal and installation, generator
• Removal and installation, flywheel
• Removal - Refitting, starter ring gear
• Removal and Refitting, flywheel housing oil seal
• Removal and Installation, Flywheel Cover
• Removal and installation, vibration damper
• Removal and Installation, crankshaft sensor ring
• Removal - Refitting, engine front panel
• Removal and Installation, Camshaft Gear
• Removal and installation, timing
• Removing and installing, front crankshaft oil seal
• Cleaning
• Engine cleaning

Engine cooling system CE

• Safety Instructions
• Safety instructions
• General information
• System description, cooling system
• Component Descriptions
• Sealed cover
• Thermostat
• Fan viscous coupling
• Check and adjust
• Pressure testing
• Checking the thermostat
• Check, viscous fan coupling
• Removal and Installation
• Removal and installation, coolant pump
• Removal and installation, thermostat
• Removal and installation, fan viscous coupling
• Removal and installationion, radiator block
• Draining and filling
• Draining and filling the coolant
• Cleaning
• Cleaning the outside of the radiator / air cooler
• Cleaning the cooling system

Engine lubrication system CE

• Safety Instructions
• Safety instructions
• General information
• System description, lubrication system
• Check and adjust
• Checking engine oil consumption
• Check, lubricating oil pressure
• Oil cooler pressure test
• Removal and Installation
• Removal and installation, oil filter lubrication
• Removal and installation, oil cooler
• Removal and Installation, oil pan
• Removal and installation, lube oil pump
• Disassembly and assembly
• Disassembly and assembly of the lube oil pump
• Draining and filling
• Draining and filling engine oil

PE engine

• Safety Instructions
• Safety instructions
• General information
• Layout of components
• Identification
• Overview drawing, timing 2-3
• General assembly drawing, pump housing, camshaft drive
• Engine scrolling
• Check and adjust
• Checking and adjusting the axle valve reducer
• Checking and adjusting valve clearance
• Check and adjustment, timing
• Checking the automatic poly V-belt tensioner
• Checking and adjusting, tensioning the V-belt
• Checking the flywheel
• Cylinder head inspection
• Check engine compression pressure
• Removal and Installation
• Removal and Installation, Engine
• Removal and installation, engine mountings
• Removal and Installation, Valve Cover
• Removal and installation, valve mechanism
• Removal and Installation, Valve Bushing
• Removal and Installation, intake manifold
• Removal and Installation, exhaust manifold
• Removal and installation, cylinder head
• Removal and Installation, Air Compressor
• Removal - Refitting, steering pump
• Removal and installation, starter
• Removal and Installation, A / C Compressor V-Belt
• Removing and installing poly V-belt
• Removal and installation, generator
• Removal and installation, flywheel
• Removal - Refitting, starter ring gear
• Removal and installation, flywheel housing seal
• Removal and Installation, Flywheel Cover
• Removal and installation, vibration damper
• Removal and installation, torsional vibration damper hub
• Removal and installation, timing cover
• Removal and installation, timing cover oil seal
• Removal and installation, timing gears
• Removal and installation, timing
• Removal and installation, timing oil seal
• Cleaning
• Engine cleaning

Engine cooling system PE

PE engine lubrication system

Engine XE

XE engine cooling system

XE engine lubrication system

• Safety Instructions
• Safety instructions
• General information
• Layout of components
• System description, cooling system
• Component Descriptions
• Sealed cover
• Thermostat description
• Coolant filter
• Viscous fan clutch
• Check and adjust
• Pressure testing
• Checking the thermostat
• Check, viscous fan coupling
• Check, coolant pump radial clearance
• Removal and Installation
• Removal and installation, coolant pump
• Removal and installation, coolant filter
• Removal and installation, thermostat
• Removal and installation, fan viscous coupling
• Removal and installation, radiator unit
• Draining and filling
• Draining, filling and venting the cooling system
• Cleaning
• Cleaning the outside of the radiator / air cooler
• Flushing the cooling system
• Safety Instructions
• Safety instructions
• General information
• System description, lubrication system
• Check and adjust
• Checking engine oil consumption
• Check, lubricating oil pressure
• Lube Oil Cooler Pressure Test
• Removal and Installation
• Removal and installation, the filter element of the oil filter
• Removal and Installation, oil filter housing
• Removing and installing oil cooler
• Removal and Installation, oil pan
• Removal and installation, oil pump
• Removal and installation, centrifugal oil filter element
• Disassembly and assembly
• Disassembly and assembly of the oil pump
• Draining and filling
• Draining and filling the lubricating oil
• Safety Instructions
• Safety instructions
• General information
• Layout of components
• Identification
• Overview drawing, control gear
• General assembly drawing, pump housing, camshaft drive
• Engine scrolling
• Check and adjust
• Checking and adjusting the axle valve reducer
• Removing and installing valve cover
• Check and adjustment, timing
• Checking the automatic poly V-belt tensioner
• Checking and adjusting, tensioning the V-belt
• Checking the flywheel
• Cylinder head inspection
• Check engine compression pressure
• Removal and Installation
• Removal and Installation, Engine
• Removal and installation, engine mountings
• Removal and Installation, Valve Cover
• Removal and installation, valve mechanism
• Removal and Installation, Valve Bushing
• Removal and Installation, intake manifold
• Removal and Installation, exhaust manifold
• Removal and installation, cylinder head
• Removal and Installation, Air Compressor
• Removal - Refitting, steering pump
• Removal and installation, starter
• Removing and installing poly V-belt
• Removal and Installation, A / C Compressor V-Belt
• Removal and installation, FAX model, steering pump, V-belt
• Removal and installation, generator
• Removal and installation, flywheel
• Removal - Refitting, starter ring gear
• Removal and Refitting, flywheel housing oil seal
• Removal and Installation, Flywheel Cover
• Removal and installation, fan drive
• Removal and installation, vibration damper
• Removal and installation, torsional vibration damper hub
• Removal and installation, timing cover
• Removal and installation, timing cover oil seal
• Removal and installation, timing gears
• Removal and installation, timing
• Removal and installation, timing oil seal
• Cleaning
• Engine cleaning
• Safety Instructions
• Safety instructions
• General information
• Layout of components
• System description, cooling system
• Component Descriptions
• Sealed cover
• Thermostat
• Coolant filter
• Fan viscous coupling
• Electronically controlled viscous fan clutch
• Check and adjust
• Pressure testing
• Checking the thermostat
• Check, viscous fan coupling
• Check, coolant pump radial clearance
• Removal and Installation
• Removal and installation, coolant pump
• Removal and installation, coolant filter
• Removal and installation, thermostat
• Removal and installation, fan viscous coupling
• Removal and installation, radiator unit
• Draining and filling
• Draining, filling and venting the cooling system
• Cleaning
• Cleaning the outside of the radiator / air cooler
• Draining the cooling system
• Safety Instructions
• Safety instructions
• General lightdenia
• System description, lubrication system
• Check and adjust
• Checking engine oil consumption
• Check, lubricating oil pressure
• Oil cooler pressure test
• Removal and Installation
• Removal and installation, oil filter element
• Removal and Installation, oil filter housing
• Removing and installing oil cooler
• Removal and Installation, oil pan
• Removal and installation, oil pump
• Removal and installation, centrifugal oil filter element
• Disassembly and assembly
• Disassembly and assembly of the oil pump
• Draining and filling
• Draining and filling engine oil