Daewoo Cielo engine, service e-manual - Скачать книгу бесплатно

Content Diagnosis Compression test Oil pressure test Oil leak diagnosis Knock diagnosis Noise diagnosis General information Cleanliness and care On-engine service SOHC engine mechanical Specifications Engine specifications Fastener tightening specifications Special tools Special tools table Component locator Upper end Lower end Maintenance and Repair On-vehicle service Valve cover Cylinder head and gasket Camshaft Timing belt check and adjust Timing belt Oil pump Oil pan Engine mount Intake manifold Exhaust manifold Camshaft Gear Rear timing belt cover Engine Pistons and rods Unit repair Cylinder head and valve train Components Crankshaft Crankshaft bearings and connecting rod bearings – gauging plastic General description and system operation Cylinder head and gasket Crankshaft Timing belt Oil pump Oil pan Exhaust manifold Intake manifold Camshaft Exhaust gas recirculation valve Engine cooling Specifications Capacity Fastener tightening specifications Special tools Special tools table Diagnosis Thermostat test Surge tank cap test Cooling system diagnosis Component locator Radiator / fan Coolant pump / thermostat (SOHC) Maintenance and repair On-vehicle service Draining and refilling the cooling system Thermostat Coolant pump Electric cooling fan - main Electric cooling fan - auxiliary Surge tank Radiator Coolant temperature gauge General description and system operation General Description Radiator Surge tank Coolant pump Thermostat Electric cooling fan Engine coolant temperature sensor Coolant temperature gauge Engine block heater Engine electrical Specifications Starter specifications Generator specifications Battery specifications Fastener tightening specifications Schematic and routing diagrams Starting system Charging system Diagnosis No crank Starter motor noise Battery load test Generator output test Generator system check Maintenance and repair On-vehicle service Generator Starter Battery / battery tray Unit repair Starter motor Generator General description and system operation Battery Ratings Reserve capacity Cold cranking amperage Built-in hydrometer Charging procedure Charging time required Charging a completely discharged battery (off the vehicle) Jump starting procedure Generator Charging system Starter Starting system Engine controls Specifications Scan tool data table Engine data display table definitions Fastener tightening specifications Fuel system specifications Temperature vs resistance Schematic and routing diagrams ECM wiring diagram (1.5L SOHC - 1 of 7) ECM wiring diagram (1.5L SOHC - 2 of 7) ECM wiring diagram (1.5L SOHC - 3 of 7) ECM wiring diagram (1.5L SOHC - 4 of 7) ECM wiring diagram (1.5L SOHC - 5 of 7) ECM wiring diagram (1.5L SOHC - 6 of 7) ECM wiring diagram (1.5L SOHC - 7 of 7) Component locator Component locator (SOHC) Diagnosis System diagnosis Diagnostic aids Idle learn procedure TEC (tooth error correction) learn procedure On-board diagnostic (EOBD) system check Multiple ECM information sensor DTCs set Engine cranks but will not run No malfunction indicator lamp Malfunction indicator lamp on steady Fuel system diagnosis Fuel pump relay circuit check Manifold absolute pressure check Idle air control system check Ignition system check Engine cooling fan circuit check – without A/C Engine cooling fan circuit check – with A/C Data link connector diagnosis Fuel injector balance test Trouble code diagnosis Clearing trouble codes Diagnostic trouble codes DTC P0106 Manifold absolute pressure (MAP) sensor rationality DTC P0116 Manifold absolute pressure (MAP) sensor intermittent high voltage DTC P0107 Manifold absolute pressure (MAP) sensor low voltage DTC P0117 Manifold absolute pressure (MAP) sensor intermittent low voltage DTC P0108 Manifold absolute pressure (MAP) sensor high voltage DTC P1111 Intake air temperature (IAT) sensor intermittent high voltage DTC P0112 Intake air temperature (IAT) sensor low voltage DTC P1112 Intake air temperature (IAT) sensor intermittent low voltage DTC P0113 Intake air temperature (IAT) sensor high voltage DTC P1114 Engine coolant temperature (ECT) sensor intermittent low voltage DTC P1115 Engine coolant temperature (ECT) sensor intermittent high voltage DTC P0117 Engine coolant temperature (ECT) sensor low voltage DTC P0118 Engine coolant temperature (ECT) sensor high voltage DTC P1121 Throttle position (TP) sensor intermittent high voltage DTC P0122 Throttle position (TP) sensor low voltage DTC P1122 Throttle position (TP) sensor intermittent low voltage DTC P0123 Throttle position (TP) sensor high voltage DTC P0125 Engine coolant temperature (ECT) insufficient for closed loop fuel control DTC P0131 Oxygen sensor (O2S 1) low voltage DTC P0132 Oxygen sensor (O2S 1) high voltage DTC P0133 Oxygen sensor (O2S 1) slow response DTC P1133 Oxygen sensor (O2S 1) too few transitions DTC P0134 Oxygen sensor (O2S 1) no activity DTC P1134 Oxygen sensor (O2S 1) transition ratio DTC P0137 Heated oxygen sensor (HO2S 2) low voltage DTC P0138 Heated oxygen sensor (HO2S 2) high voltage DTC P0140 Heated oxygen sensor (HO2S 2) no activity DTC P0141 Heated oxygen sensor (HO2S 2) heater DTC P1167 Oxygen (O2) sensor rich in decel fuel cut-off (DFCO) 1.5L SOHC DTC P0171 Fuel trim system too lean DTC P1171 Fuel trim system lean during power enrichment DTC P0172 Fuel trim system too rich DTC P0201 Injector 1 output circuit fault DTC P0202 Injector 2 output circuit fault DTC P0203 Injector 3 output circuit fault DTC P0204 Injector 4 output circuit fault DTC P0300 Multiple cylinder misfire DTC P0301 Cylinder 1 misfire DTC P0302 Cylinder 2 misfire DTC P0303 Cylinder 3 misfire DTC P0304 Cylinder 4 misfire DTC P0317 Rough road sensor source not detected (1.3L SOHC/1.5L SOHC) DTC P0325 Knock sensor internal malfunction DTC P0327 Knock sensor circuit fault DTC P0336 58X Crankshaft position (CKP) sensor extra/missing pulses DTC P1336 58X Crankshaft position (CKP) sensor tooth error not learned DTC P0337 58X Crankshaft position (CKP) sensor no signal DTC P0341 Camshaft position (CAM) sensor rationality DTC P0342 Camshaft position (CMP) sensor no signal DTC P0351 Ignition control circuit A fault (cylinder 1 and 4) DTC P0352 Ignition control circuit B fault (cylinder 2 and 3) DTC P1391 G sensor rough road rationality DTC P1392 G sensor rough road low voltage DTC P1393 G sensor rough road high voltage DTC P1396 WSSD rough road system fault (1.5L SOHC) DTC P1397 WSSD rough road (1.5L SOHC) DTC P0401 Exhaust gas recirculation (EGR) insufficient flow DTC P0402 Exhaust gas recirculation (EGR) excessive flow DTC P0404 Exhaust gas recirculation (EGR) opened DTC P1404 Exhaust gas recirculation (EGR) closed DTC P0405 Exhaust gas recirculation (EGR) pintle position sensor low voltage DTC P0406 Exhaust gas recirculation (EGR) pintle position sensor high voltage DTC P0420 Catalyst (oxygen sensor) low efficiency DTC P0443 Evaporative emission (EVAP) purge control circuit fault DTC P0502 Vehicle speed no signal (M/T only) DTC P0506 Idle speed rpm lower than desired idle speed DTC P0507 Idle speed RPM higher than desired idle speed DTC P0532 A/C pressure sensor low voltage DTC P0533 A/C pressure sensor high voltage DTC P0562 System voltage (engine side) too low DTC P0563 System voltage (engine side) too high DTC P0601 ECM checksum error DTC P0607 Lower power counter error (1.5L SOHC) DTC P1607 Lower power counter reset (1.5L SOHC) DTC P1626 Immobilizer no password DTC P1631 Immobilizer incorrect password DTC P1650 SPI Communications between error with SIDM chip (1.5L SOHC) DTC P1655 SPI Communications between error with PSVI chip (1.5L SOHC) Symptom diagnosis Important preliminary checks Intermittents Hard start Surges or chuggles Lack of power, sluggishness, or sponginess Detonation / spark knock Hesitation, sag, stumble Cuts out, misses Poor fuel economy Rough, unstable, or incorrect idle, stalling Excessive exhaust emissions or odors Dieseling, run-on Backfire Maintenance and repair On-vehicle service Fuel tank Fuel pump Fuel rail and injectors (SOHC) Fuel pressure regulator (SOHC) Engine coolant temperature sensor (SOHC) Throttle position sensor (typical) Throttle body (typical) 1F-392 Oxygen sensor (O2S 1) (typical) Heated oxygen sensor (HO2S 2) (typical) Intake air temperature sensor (typical) Idle air control valve (typical) Variable geometry induction system operation Manifold absolute pressure sensor exhaust gas recirculation valve (SOHC) Knock sensor G sensor Evaporative emission canister Evaporative emission canister purge solenoid (typical) Crankshaft position sensor (typical) Camshaft position sensor (SOHC) Engine control module (SOHC) Electronic ignition system ignition coil General description and system operation Ignition system operation Electronic ignition system ignition coil Crankshaft position sensor Camshaft position sensor Idle air system operation Fuel control system operation Evaporative emission control system operation Evaporative emission canister Positive crankcase ventilation control system operation Engine coolant temperature sensor Throttle position sensor Catalyst monitor oxygen sensors Exhaust gas recirculation valve Knock sensor G sensor Intake air temperature sensor Idle air control valve Manifold absolute pressure sensor Engine control module Fuel injector Strategy-based diagnostics EOBD serviceability issues Serial data communications On-board diagnostic (EOBD) Comprehensive component monitor diagnostic operation Common EOBD terms DTC types Primary system-based diagnostics Engine exhaust Specifications Fastener tightening specifications Component locator Exhaust system (1.5L SOHC) Maintenance and repair On-vehicle service Front exhaust pipe and main catalytic converter (connecting pipe– 1.5L SOHC) Auxiliary catalytic converter Muffler – front Muffler – rear General description and system operation Exhaust system Muffler Catalytic converter