Content

Specifications

• Engine – clutch – gearbox
• Vehicle identification

Lifting

• Mobile jack
• Protection routes
• Elevator to be attached under the carriage body

Towing

• All types

Lubricants consumables

• Conditions

Draining and filling

• Engine
• Gearbox
• Rear axle differential

Values and settings

• Dimensions
• Capacity – qualities
• Wheels and tires
• Brakes
• Heights under carriage body
• Control values of the front axle angles
• Control values of the rear axle angles

Engine and lower engine units

• Ingredients
• Idetification
• Oil consumption
• Oil pressure
• Dismounting – remounting engine
• Engine fitting – unfitting
• Tightening moments
• Characteristics
• Necesary special tools
• Dismounting – remounting
• Lower crankcase
• Oil pump
• Crankshaft sealing gasket towards distribution
• Crankshaft sealing towards flyweel
• Engine set replacing

Upper and front engine units

• Distribution belt
• Cylinder head gasket

Fuel mixture

• Intake manifold
• Exhaust manifold

Pump supply

• Fuel stop in case of collision
• Characteristics
• Particularities
• Cleanliness rules
• Elements location
• Operation
• Injection indicator operation
• Anti-starting function
• Idle running rotation correction
• Pre / post –heating control
• Injectors
• Decreased flow electric valve and stop electric valve
• Increased flow electric valve and advance electric valve
• Injection pump
• Diesel oil filter
• Water temperature centralised control (G.C.T.A.)
• Acceleration potentiometer
• Diagnosis
• Breakdown localizing algorithm

Antipollution

• Oil vapors re-aspiration
• Exhaust gases recycling (E.G.R.)

Starting and charging

• Alternator
• Starter

Cooling – exhaust – fuel tank

• Characteristics
• Draining – filling – purging
• Checking
• Cooling system diagram
• Water pump
• Radiator
• Exhaust assembly
• Tank draining
• Dismounting – remounting tank
• Fuel level transmitter
• Tightening moments

Clutch

• Identification
• Diagnostic
• Mechanism – disk
• Engine flywheel
• Clutch shaft bearing

Manual gearbox

• Characteristics
• Tightening moments
• Ingredients
• Manual gearbox
• Control shaftannular oil seal
• Speedometer endless screw pinion
• Velocity step synchrontzer
• Clutch shaft annular oil seal
• Propeller shaft annular oil

Drive shafts

• Front cross transmission
• Bellows towards to the gearbox
• Bellows towards the wheel
• Longitudinal transmission (cardanic)

Chassis general

• General principle schedule of a brake circuit in parallel with by-pass circuit
• Tightening moments
• The dimensions of the main braking elements
• Brake connections and sewerage
• Brake fluid
• Braking circuit purging
• Diagnostic

Front bearing elements

• Front axle checking-adjustment
• Diagnostic
• Upper arm
• Elastic bushings, upper arm ball joint
• Lower arm
• Elastic bushings, lower arm ball joint
• Brake gaskets
• Brake caliper
• Brake disk
• Brake caliper support
• Steering knuckle
• Steering knuckle bearing
• Characteristics of front suspension main elements
• Suspension – Tightening moments
• Front shock absorber
• Front suspension spring
• Front stabilizer rod

Rear bearing elements

• Plate drive rear axle
• Brake drum
• Brake cylinder
• Brake shoes
• Bearing
• Plate drive rear axle differential
• Non drive plate rear axle
• Non drive pipe rear axle
• Shock absorber
• Spring
• Rear antiroll rod

Wheels and tyres

• Characteristics
• Wheels balancing

Steering

• Characteristics, tightening couplers
• Setting the steering gear central point
• Noise absorber bearing
• Pusher adjustment
• Adjustable steering auxiliary connecting rod
• Steering wheel shaft bushing
• Steering gear shaft

Mechanical elements controls

• Brake pump
• Servobrake
• Vacuum pump
• Air filter – servobrake retainer valve
• Handbrake
• Handbrake control level
• Handbrake primary and secondary cable
• Brake limiter
• Brake pedal and clutch
• Clutch cable – Clutch stroke adjustment
• The steering column support assy and fire wall
• Throttle pedal
• Gear box control mechanism

Vacuum-electric control system 4 x 4 coupling

• Presentation
• Electric-vacuumating control adjustment
• Vacuum capsule
• Electric valve

Body

• Rear plate
• Rear wheel passage
• Side panel Dacia
• Rear upper structure
• Middle pillar
• Front lower panel
• Front pillar
• Front pillar lining
• Body upper side structure
• Aeration grill
• Radiator upper cross member
• Head lamp support
• Front wing lining
• Front unit carriage body
• Front wing
• Body upper front structure
• Rear longitudinal girder
• Intermediary longitudinal girder
• Assembled front longitudinal girder
• Lower longitudinal girder
• Body lower structure
• Top of body
• Roof
• Side oppening elements
• Front door
• Front door outside panel
• Non side oppening elements
• Front bonnet
• Drop Side
• Door lock front /rear
• Front/ rear door opening mechanism
• Front door window regulator
• Rear door window regulator
• Non side oppening elements mechanisms
• Front hood lock
• Rear drop side locking system
• Windows
• External protections
• Front bumper
• Rear bumper
• External accessories
• Outside rear view mirror
• Mechanisms and accessories

Electric equipment

• Dashboard
• Documents compartment
• The hand brake casin and gearbox lever ornament
• Inside rear view mirror
• Sun visors
• Turn handles
• Doors thresholds
• Front safety belts
• Rear safety belts

Heating

• Climate control block
• Climate control unit
• Climate control valve
• Climate control G.M.V.
• Diagnostic

Air conditioning

• Generalities
• AC circuit operating diagram
• Maintenance
• Detectation of refrigerant fluit leakage
• Condenser
• Dryer filter tank
• Compressor
• Evaporator
• System piping
• Thermostate expansion valve
• Pressure controller
• Diagnostic

Internal body trim

• Floor carpets
• Windscreen coverings
• Middle pillar lining
• Upper side panel lining
• Cabin wall lining
• Ceiling covering
• Floor noise absorbent mats

Seats frames and runners

• Front seats
• Front seat frames
• Front seat slide guides
• Back rest armature
• Rear bench seat armature
• Seats upholstery
• Back rest upholstery
• Seats upholstery
• Bench rest upholstery

Battery - front headlights

• Battery
• Headlight bulbs replacement
• Lamps
• Fog projector
• Headlights adjustment

Rear and interior lighting

• Rear and interior lighting
• Diagnostic

Horn - engine immobiliser

• Presentation
• Electronic keys programming procedure

Instrument panel

• Instrument panel
• Connectors type TAKOSAN
• Fasten safety belts warning lights
• Vehicle with dashboard
• Diagnostic
• Flexible cable
• Oil pressure switch
• Thermocouple

Controls - signalling

• Starting-ignition switch
• Under wheel control module
• Switches dashboard

Windscreen wipers

• Windscreen wiper mechanism
• Windscreen wiper drive motor
• Windscreen washer
• Diagnostic

Electrical diagrams

• Generalites
• Functional diagrams list
• Electric components index
• Couplings list. Mass index
• Location of electric coupling on the vehicle
• Fixation of electric mass on the vehicle
• Electric components location on the vehicle
• Cockpit fuse box
• Engine compartment fuse box
• Wire functions index in connectors and couplings
• Wire functions in connectors and couplings
• Wire functions explanation