Content

Technical description

• General
• Specifications
• Passport details of the car

Equipment and controls

• Car Keys, immobilizer and power pack remote control
• Operation of the remote control of the electric package
• System operation in security mode
• Resynchronization of key codes
• Controller for the control of the exterior rearview mirror
• Ignition switch (lock)
• instrument cluster
• Switches
• Switches in the dashboard
• Control unit for beam direction and instrument lighting
• Heating, ventilation and air conditioning control unit
• Shifter
• Management of the dispenser box
• Steering wheel adjustment handle
• seat Belts

Safety and maintenance

• Maintenance
• The location of the main units and units of the car
• Car inspection
• Maintenance regulations
• Wheels and tires check
• Checking fluid levels in windshield washers and luggage compartment glass
• Replacing windscreen wiper blades and luggage door glass
• Checking the oil level in the crankcase of the engine crankcase
• Replacing engine oil and oil filter
• Checking the level and topping up the coolant
• Coolant replacement
• Checking the oil level in the gearbox
• Transmission oil change
• Checking the oil level in the transfer case
• Replacing the oil in the transfer case
• Checking the oil level in the front axle gearbox
• Front axle gear oil replacement
• Checking the oil level in the rear axle gearbox
• Rear axle gear oil replacement
• Checking the fluid level in the brake fluid reservoir
• Pumping the brake hydraulic system, replacing the fluid
• Checking the fluid level in the clutch hydraulic reservoir
• Clutch hydraulic pump pumping, fluid replacement
• Checking the fluid level in the power steering tank
• Vacuum brake booster performance test
• Checking the condition of the front wheel brake mechanisms
• Checking and adjusting the clearance in the front wheel hub bearings
• Checking the condition of the rear wheel brakes
• Parking brake adjustment
• Adjusting the position of the brake switch
• Performance test and adjustment of rear brake pressure regulator drive
• Checking the condition and replacement of the drive belt of the auxiliary units
• Air conditioning compressor belt check & replacement
• Checking and replacing spark plugs
• Replacing the fuel filter
• Replacing the air filter replacement element
• Replacement of the external air cleaner filter of the heating, ventilation and air-conditioning system
• Checking the condition of the suspension and transmission
• Lubrication of cardan shaft cross bearings
• Steering status check
• Replacement of oxygen concentration sensors
• Battery maintenance
• Adjusting the direction of the headlight beams

Troubleshooting

• Engine and its systems
• Transmission, chassis, steering and brakes
• Electrical equipment
• Body
• Ventilation and air-conditioning heating system

Engine

• Design description
• Replacing the cylinder head cover gasket
• Removing the hydraulic timing chain tensioner
• Replacing the oil pressure sensor sensor
• Removal of oil supply pipe to hydraulic timing chain tensioner
• Replacing the auxiliary drive belt rollers
• Removing the oil supply ramp to the hydraulic levers of the valve arms
• Removal of camshaft and levers of actuation of valves
• Replacing the timing chain actuator
• Replacing the hydraulic support levers of the valve drive
• Replacing oil reflector caps
• Replacing the crankshaft front seal
• Replacing the crankshaft rear seal
• Replacing the oil filter bracket o-rings
• Removing the generator bracket
• Oil pump drive gear removal
• Removing the timing chain and sprocket sprocket
• Removing the oil pump drive shaft
• Replacing the receiver gasket
• Replacement of intake pipe gasket and exhaust manifold
• Cylinder head gasket replacement
• Disassembly and assembly of the cylinder head
• Crankcase ventilation system oil removal
• Replacing power bearing supports
• Replacing the crankcase gasket
• Oil pump removal
• Disassembly and assembly of the oil pump
• Dismantling of connecting rod and piston group (SHG)
• Removing and installing the engine
• Disassembly and assembly of the engine
• Engine management system
• Design description
• Operation of the control system
• Removing the controller
• Replacing the relays and fuses of the engine control system
• Removing the immobilizer control unit
• Removing the crankshaft position sensor
• Phase sensor removal
• Removing the coolant temperature sensor
• Throttle position sensor removal
• Removing the mass air flow sensor
• Detonation sensor removal
• Removing the car speed ??sensor
• Ignition coil removal

Power System

• Design description
• Removing and disassembling the fuel module
• Removal of fuel rail and injectors
• Air intake sleeve removal to throttle assembly
• Removing the air filter
• Removing the throttle assembly
• Idling regulator removal
• Removal of bulk pipe with gravity valve
• Removing the fuel tank
• Removal of elements of the vapor capture system
• Throttle actuator removal, cable replacement
• Checking the pressure in the engine power system

Cooling system

• Design description
• Replacing the coolant temperature sensor sensor
• Replacing the thermostat
• Removing the expansion tank
• Removing the radiator
• Removing the radiator fan
• Removing the coolant pump
• Exhaust system
• Design description
• Removal of the receiving pipe
• Removal of catalytic converter with optional muffler
• Removing the main muffler

Transmission

Clutch

• Design description
• Clutch hydraulic tank removal
• Clutch master cylinder removal
• Clutch hydraulic drive cylinder removal
• Clutch hydraulic hose removal
• Replacing the clutch housing and slave disc
• Clutch release mechanism removal

Transmission

• Design description
• Primary shaft seal replacement
• Secondary shaft seal replacement
• Removing and adjusting the gear selector drive
• Disassembling the gear selector drive
• Removing the gearbox
• Removing the front bearing of the primary transaxle shaft
• Disassembly and assembly of the gearbox

The intermediate shaft

• Design description
• Removal of the intermediate shaft
• Replacing elastic sleeve
• Replacing the shaft coupling shaft and clutch flange
• Replacement hinge cover
• Replacement of the joint of equal angular speeds

Handout box

• Design description
• Replacing shaft shaft seals
• Removing the speed ??sensor drive case
• Removing the transfer box suspension brackets
• Replacing the differential lock lamp switch
• Removing the transfer box
• Disassembly and assembly of the transfer case

Drive axle drive shafts

• Design description
• Removing the PTO shaft
• Shaft drive shaft removal
• Disassembly and assembly of the universal joint
• Removing the CV joint from the drive shaft of the drive axle

Front Bridge

• Design description
• Drive gear replacement
• replacing the drive shaft bearing and seal
• Removing the front axle gear
• Disassembly and assembly of the front axle gearbox

Front wheel drive

• Design description
• Removing front wheel drive
• Removing and installing the outer hinge
• Removing and disassembling the inner hinge

Rear bridge

• Design description
• Shaft removal and oil seal replacement
• Wheel bearing stud replacement
• Replacing the main gear drive gear
• Removing the rear axle gear
• Rear axle gearbox disassembly and assembly

Front Suspension

• Design description
• Front wheel mounting angles
• Removing the shock absorber
• Removing the top ball bearing
• Removing the lower ball bearing
• Removal of the spring and its lower support cup
• Removing the upper arm, replacing the silent blocks
• Lower lever removal, replacement of silent blocks
• Removing the cross-stabilizer
• Stretching removal
• Crossbar removal
• Replacing the Hub Bearings

Rear suspension

• Design description
• Removing the shock absorber
• Spring removal
• Removing the top longitudinal rod
• Removing the bottom line
• Removing the barbell
• Removing the rear axle beam

Steering

• Design description
• Side lift removal
• Replacement of anti-dust caps and steering tips
• Removing medium traction
• Removing the pendulum lever bracket
• Removing the steering wheel
• Removing the steering column
• Pumping the power steering system
• Removing the steering gear
• Removing the power steering tank
• Removing the power steering radiator
• Removing the power steering pump

Brake system

• Design description
• Replacing the front brake pads
• Replacing rear brake pads
• Removing the master brake cylinder tank
• Removing the master brake cylinder
• Vacuum brake booster removal
• Replacement of tee and brake tubes
• Disassembly of the front brake mechanism
• Replacing the front brake hose
• Replacing the rear wheel cylinder
• Removing the rear brake hose
• Removing the rear brake pressure regulator and its drive
• Parking brake system elements removal

Electrical equipment

• Design description
• Fuses and relays replacement
• Removing the mounting block
• Removal and disassembly of the ignition switch
• Removing the battery
• Generator check
• Removing the generator
• Disassembly and assembly of the generator
• Starter removal and verification
• Disassembling and assembling the starter
• Replacing the headlamp lamp
• Removing the headlamp, replacing the glass
• Fog lamp replacement
• Removing the fog lamp
• Removing lateral turn signal, lamp replacement
• Removing the reverse light switch
• Removing the brake signal switch
• Rear lamp replacement, flashlight removal
• Removing the rear license plate light, replacing the lamp
• Replacement of the front ceiling lamp ceiling lighting, removing the ceiling
• Removing the interior ceiling lighting, replacing the lamp
• Removing the lantern lighting box, replacing the lamp
• Removing the luggage compartment lighting ceiling, replacing the lamp
• Removing the toggle switches
• replacement of switches and regulators
• Replacing the ambient air temperature sensor
• Beep
• Removing the power pack remote control unit
• Replacing the car key remote control with battery
• Removing the windscreen cleaner
• Removing the luggage door glass cleaner
• Removing the windshield washer pump
• Removing the instrument cluster, replacing the lamps

Body

• Design description
• Removing the bonnet lock and thrust of the lock drive
• Engine crankcase pallet removal
• Engine compartment splash removal
• Removing the front bumper mudguards
• Removing the front bumper
• Removing the rear bumper
• Removing the exterior mirror
• Front door trim removal
• Removing the inner front door handle
• Removing the exterior door handle
• Removing the front door lock
• Front door lock latch removal and adjustment
• Removing the front door glass
• Removing the front door window mechanism
• Rear door removal
• Removing the exterior door handle
• Removing the rear door lock
• Removing the rear door glass
• Removing the luggage compartment door trim
• Removing the luggage door lock
• Removing the luggage compartment door handle
• Removing the thorn and the thorn nest of the luggage door
• Removing the rear seat
• Removing the drawer
• Removing the floor tunnel lining
• Removing the dashboard

Heating, ventilation and air-conditioning system

• Design description
• Removal of the control unit of heating, ventilation and air-conditioning
• Removing the heater fan
• Removing the additional fan heater resistor
• Removing the heater
• Removing the heater radiator
• Discharge of the air-conditioning system
• Removing the air conditioning compressor
• Removing the air conditioning capacitor
• Removing the air conditioner evaporator

Applications

• Repair tools
• Tightening torques for responsible threaded connections
• Basic data for adjustments and controls
• Used fuel, lubricants and service fluids
• Cuff seals (oil seals)
• rolling bearings
• Car lamps
• Spark plug features
• Electrical circuits