Content

Foreword

Introduction

• Maintenance information
• Vehicle information
• Circuit diagnostic information
• Chain information
• Abbreviation table

Preparatory work

Maintenance data

Maintenance

• Maintenance items
• Replacement instructions
• Positions for adjustments
• Items to check

Engine management

• General information
• Diagnostics and verification
• Car service
• Coolant temperature sensor
• Knock sensor
• Oxygen sensor
• Front oxygen sensor
• Rear oxygen sensor
• Camshaft position sensor
• Engine speed sensor
• Manifold absolute pressure / intake air temperature sensor
• Ignition coil
• Electrically driven fuel pump
• Fuel injector
• Motorized butterfly valve
• Canister solenoid valve
• Engine control module (ECM)

Engine, mechanical

• General information
• Diagnostics and verification
• Car service
• Attachment drive belt
• Guide pulley
• Tensioner
• Timing belt
• Front crankshaft oil seal
• Camshaft oil seal
• Valve cover
• Camshaft and rocker shaft
• Cylinder head
• Flywheel
• Rear crankshaft oil seal
• Engine mounts
• Engine repair

Engine fuel system

• General information
• Diagnostics and verification
• Car service
• Fuel filter
• Electric fuel pump module
• Fuel tank filler pipe
• Fuel tank
• Fuel rail

Engine emission reduction system

• General information
• Diagnostics and verification
• Car service
• Canister solenoid valve
• Complete adsorber
• Crankcase ventilation valve
• Front oxygen sensor
• Rear oxygen sensor

Engine intake

• General information
• Diagnostics and verification
• Car service
• Air cleaner element
• Air cleaner
• Electronic throttle
• Intake manifold assembly
• Electronic accelerator pedal

Engine exhaust system

• General information
• Diagnostics and verification
• System maintenance and repair
• Exhaust manifold
• Pre catalytic converter
• Main catalytic converter
• Front muffler
• Rear silencer

Engine cooling system

• General information
• Diagnostics and verification
• Maintenance and repair of the lubrication system
• Changing the coolant
• Draining the coolant from the cooling system
• Filling the cooling system
• Expansion tank
• Thermostat
• Thermostat housing
• Radiator cooling fan assembly
• Radiator
• Coolant pump

Engine lubrication system

• General information
• Diagnostics and verification
• Maintenance and repair of the lubrication system
• Engine oil change
• Draining engine oil
• Filling the engine with engine oil
• Oil filter
• Oil pressure sensor
• Oil pan
• Oil receiver with strainer
• Oil pump

Engine ignition system

• General information
• Diagnostics and verification
• Maintenance and repair of the ignition system
• High voltage wires
• Ignition coil
• Spark plug

Engine start system

• General information
• Diagnostics and verification
• Maintenance and repair of the engine start system
• Starter
• Ignition switch

Engine charging system

• General information
• Diagnostics and verification
• Maintenance and repair of the charging system
• Battery
• Battery tray
• Generator and generator bracket

Transmission QR515MHA

• General information
• Diagnostics and verification
• Transmission maintenance and repair
• Transmission oil
• Oil change
• Final drive lip seals
• Cable shift gear
• Shift control mechanism
• Transmission
• Gearshift mechanism
• Shift forks
• Input shaft
• Output shaft
• Outdoor transmission equipment
• Transmission housing

Clutch

• General information
• Clutch maintenance and repair
• Clutch sensor
• Clutch pedal
• Clutch master cylinder
• Clutch slave cylinder
• Bleeding the hydraulic clutch
• Clutch assembly

Wheel drive shaft

• General information
• Maintenance and repair of front drive wheels
• Internal hinge
• External hinge

Main gear

• General information
• Diagnostics and verification
• Maintenance and repair of final drive and differential
• Final drive gear
• Final drive bearings
• Differential satellites

Bridges

• General information
• Diagnostics and verification
• Car service
• Front wheel steering knuckle
• Assembly unit, assembly, complete
• Front wheel hub
• Front subframe
• Rear wheel hub
• Rear cross member

Pendant

• General information
• Diagnostics and verification
• Car service
• Front suspension strut
• Assembly unit, assembly, complete
• Front suspension arm
• Front suspension arm ball joint
• Front anti-roll bar
• Front anti-roll bar
• Rear shock absorber
• Rear suspension spring
• Wheel alignment
• Table of symptoms of malfunctions and their causes
• Camber
• Front wheel alignment
• Longitudinal and transverse tilt of the axis of rotation of the wheels
• Camber and convergence of the rear wheels

Wheels and tires

• General information
• Diagnostics and verification
• Car service
• Steering wheel
• Wheel balancing
• Changing wheels

Brake control

• General information
• Diagnostics and verification
• Car service
• Removal of air from the hydraulic drive of the brake system
• ABS system control unit
• Front wheel speed sensor
• Rear wheel speed sensor

Brake system

• General information
• Diagnostics and verification
• Car service
• Bleeding the brake system
• Changing the brake fluid
• Brake fluid reservoir
• Brake master cylinder
• Vacuum booster with brake master cylinder
• Brake pedal
• Front disc brake
• Front brake hose
• Rear drum brake
• Rear brake hose

Parking brake

• General information
• Diagnostics and verification
• Car service
• Parking brake sensor
• Parking brake control
• Front parking brake cable
• Rear parking brake cable

Steering column

• General information
• Diagnostics and verification
• Car service
• Steering wheel
• Combination switch cover
• Steering column assembly
• Intermediate shaft with cardan joint

Steering with hydraulic booster

• General information
• Diagnostics and verification
• Replacing the power steering fluid
• Power steering fluid drain
• Topping up power steering fluid
• Air removal
• Car service
• Power steering fluid reservoir
• Line for power steering fluid
• Power steering pump
• Ball joint
• Tie rod
• Steering gear assembly
• Steering clearance adjustment

Air conditioning

• General information
• Diagnostics and verification
• Car service
• Inspection without removal from the vehicle
• Compressor noise test
• Refrigerant leak check
• Recovery of refrigerant
• Vacuum pumping
• Charging refrigerant
• Oil removal for air conditioners
• Filling oil for air conditioners
• Air conditioning control panel
• Air conditioning filter element
• Fan resistor
• Recirculation / fresh air damper actuator
• Mode selection damper drive
• HVAC unit
• Low pressure refrigerant circuit
• High pressure refrigerant circuit
• Compressor
• Condenser (with receiver / dryer)

Additional passive safety system

• General information
• Diagnostics and check service on the car
• Driver airbag
• Spiral cable
• Front passenger airbag
• SRS control unit

Seat belts

• General information
• Diagnostics and verification
• Car service
• Front seat belt
• Front seat belt buckle
• Top adjustable seat belt anchor
• Rear seat belt
• Rear middle seat belt
• Double buckle
• Rear seat belt buckle

Engine immobilizer

• General information
• Diagnostics and verification
• Car service
• Immobilizer system control unit

Lighting

• General information
• Diagnostics and check service on the car
• Combination switch
• Headlight range control switch
• Block headlight
• Rear combination lamp
• Registration plate light
• Side repeater
• Front fog lights
• Upper brake light
• Interior dome light
• Reversing light switch
• Hazard light switch

Windshield wiper and washer

• General information
• Diagnostics and verification
• Car service
• Windshield wiper switch
• Windshield wiper arm
• Windshield wiper motor
• Windshield washer sprayer
• Washer pump
• Washer fluid reservoir
• Line for windshield washer fluid
• Drainbox leading edge

Door locks

• General information
• Diagnostics and check service on the car
• Bonnet lock
• Front door lock
• Front door lock cylinder
• Front door latch
• Tailgate lock
• Rear door latch
• Trunk lock
• Trunk latch
• Remote control

Dashboard

• General information
• Diagnostics and check service on the car
• Dashboard
• Dashboard adjustment button

Audio system

• General information
• Diagnostics and verification
• Car service
• Single disc CD player + USB
• Radio + USB
• Front speaker
• Rear speaker
• Antenna (with antenna booster)
• AUX / USB connectors
• Buttons controlled steering wheel oa (for some vehicle variants)

Reverse assist system

• General information
• Diagnostics and verification
• Car service
• Reverse assist sensors
• Reversing assistance control unit

Beep

• General information
• Diagnostics and verification
• Car service
• Beep

Other systems

• General information
• Car service
• Cigarette lighter

Windshield / body glass

• General information
• Diagnostics and verification
• Car service
• Main control panel for power windows
• Front door glass
• Front door glass guide
• Front door power window
• Door power window control panel
• Tailgate glass
• Triangular tailgate glass
• Rear door glass guide
• Power window rear door
• Windshield
• Rear window
• Rear window defroster
• Wiring diagram

Rear view mirror

• General information
• Diagnostics and verification
• Car service
• Outside rearview mirror
• Outside mirror mirror element
• Interior rearview mirror
• Door mirror adjustment switch

Dashboard and controls

• General information
• Car service
• Floor console assembly
• Control panel top
• Control panel bottom
• Control panel crossbar

Seats

• General information
• Car service
• Front seat
• Rear seat
• Rear seat base covers
• Rear seat cushion support
• Rear seat back support

Hood / doors

• General information
• Car service
• Hood
• Hood hinges
• Bonnet lock cable
• Bonnet stop
• Front door trim
• Front door
• Tailgate upholstery
• Tailgate
• Tailgate
• Tailgate hinge
• Trunk lid lock switch

Appearance

• General information
• Car service
• Front bumper
• Front bumper mounting bracket
• Front bumper cross member
• Front wheel arch liner
• Wing
• Bottom deflector
• Rear bumper
• Rear bumper mounting bracket
• Rear bumper beam
• Rear wing front apron
• Rear fender apron
• Windshield lower trim
• Fuel filler cap
• Rear towing eye
• Model plate

Interior

• General information
• Car service
• Front door sill trim
• Front door sill trim
• A-pillar upper trim
• A-pillar lower trim
• B-pillar lower trim
• B-pillar upper trim
• C-pillar lower trim
• C-pillar upper trim
• Tailgate lining
• Front door seal
• Rear door seal
• Tailgate seal
• Sun visor
• Passenger's upper handrail
• Headlining
• Interior flooring
• Trunk floor
• Trunk lining
• Shelf in front of the rear window
• Rear upholstery
• Fuel filler cap release cable

Wire harness

• Wiring harness information
• Distribution of electrical power in a car
• The layout of the ground connection points on the vehicle
• Car fuses and relays
• Car wiring diagram