Content

General information

• Model information
• General specifications
• Vehicle information
• Special tools
• MISC. Specifications and charts

Maintenance

• Periodic maintenance chart
• Component inspection / service locations
• Lubricants / service products
• Maintenance references
• General vehicle inspection and maintenance
• Fuel system and air intake
• Engine
• Transmission and gearcases
• Cooling system
• Final drive / wheel and tire
• Electrical and ignition system
• Steering and suspension
• Brake system

Engine

• Engine specifications
• Engine cooling system
• General engine service
• Engine disassembly and inspection
• Engine reassembly
• Engine installation
• Troubleshooting

Electronic fuel injection

• General information
• Fuel tank
• Electronic fuel injection
• Electronic control unit
• Temperature and barometric air pressure sensor
• Crankshaft position sensor
• Fuel injectors
• Fuel pump
• Fuel pressure regulator
• Throttle position sensor
• Engine coolant temperature sensor
• Ignition coil
• General troubleshooting
• EFI system breakout diagrams

Body / steering / suspension

• Torque specifications
• Special tools
• Cab frame
• Body exploded views
• Body component removal
• Steering assembly
• Wheel hubs
• Front a-arms
• Ball joint service
• Front stabilizer bar
• Rear a-arms
• Rear stabilizer bar
• Shocks / springs
• Decal replacement

Clutching

• Special tools and supplies
• Torque specifications
• PVT system overview
• PVT system service
• Drive belt
• Drive clutch service
• Driven clutch service
• Troubleshooting

Final drive

• Special tools and supplies
• Torque specifications
• Front bearing carrier
• Front drive shaft
• Propshaft service
• Propshaft u-joint service
• Front gearcase / centralized hilliard
• Rear bearing carrier
• Rear drive shaft
• Rear gearcase
• Wheel hubs

Transmission

• Torques / specifications
• Shift lever
• Transmission service
• Troubleshooting
• Transmission exploded views

Brakes

• General specifications
• Torque specifications
• Special tools
• Brake system service notes
• Brake noise troubleshooting
• Hydraulic brake system operation
• Brake system exploded view
• Master cylinder
• Brake pedal lever
• Brake bleeding / fluid change
• Front brake pads
• Front caliper service
• Front brake disc
• Rear brake pad
• Rear caliper service
• Rear brake disc
• Troubleshooting

Electrical

• General information
• Switches / controls
• Instrument cluster
• Instrument cluster troubleshooting tests
• All wheel drive coil
• Gear position indicator switch
• Speed sensor
• Head lights
• Tail / brake / work lights
• Cooling system schematic
• EFI diagnostics
• Fuel sender
• Relays
• Fuse box layout
• Fuses / circuit breaker

Index

Wire diagrams