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GM 200C gearbox, service e-manual
GM 200C gearbox, service e-manual
 
 

Audi TT (BJ) 2007 thru 2014, service e-manual

Audi TT (BJ) 2007 thru 2014, service e-manual
Автор: Motorist
Издательство: Motorist
Cтраниц: 6264
Формат: pfd
Размер: 0
ISBN: 977-129-542-395-7_eng
Язык: English
Описание:
Content Maintenance Overview of engines Delivery service Description of work Type plate, vehicle identification number Lifting the vehicle Tow-starting/towing Vehicle tests carried out as part of inspection services and maintenance Technical data Engine number Engine data Safety precautions General repair instructions Removing and installing engine Removing engine Separating engine from manual gearbox Securing engine to engine and gearbox support Installing engine Assembly mountings Crankshaft group Cylinder block Crankshaft Pistons and conrods Cylinder head, valve gear Cylinder head Valve gear Lubrication Oil pump, sump, balance shaft assembly Oil filter bracket and engine oil cooler Cooling Cooling system Coolant pump and thermostat Coolant pipes, coolant temperature senders, coolant circulation pump Radiator and radiator fans Turbocharging / supercharging Turbocharger Charge air cooling Exhaust system Silencers Exhaust gas temperature control Exhaust gas recirculation system Mixture preparation - injection Safety precautions and rules for cleanliness Injection system Engine control unit Ignition system General notes and safety precautions Fuel supply system Fuel tank with attached components - vehicles with four-wheel drive Fuel delivery unit and fuel gauge senders - vehicles with four-wheel drive Supplementary fuel pump Fuel filter Bleeding fuel system Checking fuel system for leaks Accelerator pedal module Glow plug system Anti-lock brake system General information on the anti-lock brake system Connecting VAS 505x and selecting functions Components and fitting locations on brake system ABS/ESP Mark 60 Removing and installing parts of ABS/ESP system ABS/ESP Mark 60 control unit -J104- and hydraulic unit -N55- TFSI engine: ABS control unit -J104- and ABS hydraulic unit -N55- Vehicles with diesel particulate filter: Control unit -J104- with hydraulic unit -N55- ABS/ESP system components on front axle ABS/ESP system components on rear axle (front-wheel drive vehicles) ABS/ESP system components on rear axle (four-wheel drive vehicles) Brakes - mechanism Servicing front brakes Servicing front brakes 17" FNR G57 Servicing front brakes (TT RS) Pressing back brake piston in front brake caliper Vibration damper on brake caliper - front brakes Servicing rear brakes Handbrake Brake pedal Brakes - hydraulics High-pressure and low-pressure tests Servicing front brake caliper FN3 Servicing front brake caliper FNRG57 Servicing brake caliper (TT RS) Servicing rear brake calipers Bleeding brake system - ABS/ESP Mark 60 Brake servo/brake master cylinder - left-hand drive vehicles Exhauster pumps Brake lines and brake hoses Front suspension General notes Subframe, anti-roll bar, wishbone, swivel joint, vehicle level sender Wheel bearing housing, wheel bearing unit Audi magnetic ride (AMR) - electronic damping control Suspension strut Drive shafts Rear suspension General notes on rear axle Subframe, diagonal strut, lower transverse link, upper transverse link, track rod, vehicle level sender (front-wheel drive) Wheel bearing housing, wheel bearing unit, trailing arm with mounting bracket, stone deflector Shock absorbers, coil springs Anti-roll bar Subframe, lower transverse link, upper transverse link, track rod, vehicle level sender (fourwheel drive) - Coup? Subframe, diagonal struts, cross member, lower transverse link, upper transverse link, track rod, vehicle level sender (four-wheel drive) - Roadster Wheel bearing housing, wheel bearing unit, trailing arm with mounting bracket Shock absorbers, coil springs Anti-roll bar Drive shafts Wheels, tyres, vehicle geometry Wheels, tyres Tyre monitor display Tyre pressure monitoring system Wheel alignment Steering General repair instructions Steering wheel with airbag Steering column, mounting bracket with strut Electro-mechanical steering box Starter, current supply, CCS Contact corrosion Battery Removing and installing alternator Checking and servicing alternator Removing and installing starter Cruise control system Gauges, instruments Contact corrosion Instrument cluster Cigarette lighter, 12 V electric socket Horns Data bus diagnostic interface Windscreen wash / wipe system Contact corrosion Windscreen wiper system Windscreen washer system Headlight washer system Washer fluid hoses Lights, bulbs, switches - exterior Contact corrosion Halogen headlights Bi-xenon gas discharge headlights with cornering light Bi-xenon gas discharge headlights with cornering light, LED daytime running light Automatic headlight range control Fog lights Checking and adjusting headlight settings Turn signal repeater Tail light cluster Exterior lights (rear) Steering column switch module Lock cylinder and ignition/starter switch with steering lock Parking aid Lights, bulbs, switches - interior Contact corrosion Lights and switches in dash panel Lights and switches in front doors Lights and switches in centre console, luggage compartment Lights and switches in roof trim Immobilizer Ultrasonic interior monitoring Wiring Contact corrosion Relay carriers, fuse carriers (engine compartment) Relay carriers, fuse carriers (vehicle interior, luggage compartment) Repairing wiring harnesses and electrical connectors Repairing connector housings and electrical connectors Releasing and dismantling connector housings Cleaning contact surfaces with contact surface cleaning set VAS 6410 Repairing aerial wires Fibre optic cables Vehicle diagnostic, testing and information systems Radio, telephone, navigation Radio system Radio system (USA) Sound system Aerial system (Coup?) Aerial system (Roadster) Telephone systems Telephone system (USA) Navigation system RNS-E Navigation system RNS-E (USA) Navigation system RNS-JP4 Navigation system RNS-JP5 Navigation system RNS-Low CD changer R41 iPod holder R192 Connection for external audio sources R199 Multi-function steering wheel Steering column electronics control unit J527 Air conditioning system General information on air conditioning systems General information on refrigerant circuit Laws and regulations Problems with refrigerant circuit Connecting air conditioner service station Checking pressures Renewing components of refrigerant circuit Capacities for refrigerant R134a, refrigerant oil and approved refrigerant oils Test equipment and tools Heating Notes on heater repair work Components for control and regulation of heater Heater components Dismantling and assembling heater Air conditioning system Safety measures when working on vehicles with air conditioner and for handling refrigerant Notes on air conditioner repair work Servicing work on refrigerant circuit Replacing air conditioner compressor pulley Components for control and regulation of air conditioner not located in passenger compartment Components for control and regulation of air conditioner located in passenger compartment Air conditioner unit components Removing and installing heat exchanger of air conditioner unit (heater) Block diagram of air distribution system Checking cooling output of air conditioner Checking heat output of air conditioner Servicing refrigerant circuit Dismantling and assembling air conditioner unit Capacities General body repairs Technical data Interior equipment Passenger protection Trim, insulation Seat frames Seat - padding, covers Body - front Body - centre Front doors, door components, central locking Convertible roof, hardtop, canopy Bumpers Glazing Exterior equipment Clutch Overview - clutch mechanism Notes on removing and installing clutch master cylinder and slave cylinder Exploded view - pedal cluster, clutch master cylinder Exploded view - hydraulic system (LHD vehicles) Exploded view - hydraulic system (RHD vehicles) Exploded view - clutch release mechanism Overview - servicing clutch Controls, housing Overview - selector mechanism Removing and installing gearbox Exploded view - assembly mountings Checking gear oil level and filling up with gear oil Overview - gearbox Exploded view - gearbox housing and clutch housing Exploded view - servicing selector unit Exploded view - selector forks Gears, shafts Exploded view - input shaft Adjusting input shaft Adjusting output shaft Exploded view - reverse shaft Final drive - differential Renewing flange shaft oil seals with gearbox installed Exploded view - differential Table of adjustments Adjusting differential Current flow diagram

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