Contents

User introduction

• Before starting

General description and technical characteristics

• Purpose and scope
• Rating plates and serial numbers
• Brief information about the device of the power facility
• Basic technical data

Security requirements

• Plates (applications) with warning and prohibition signs and notices
• Safety instructions
• Intended use
• Safety rules for unloading from a railway platform
• General safety instructions
• Safety requirements when driving
• Safety rules for adjustments or repairs under the header
• Safety precautions when using the header cart
• Fire safety rules

Controls and devices

• Workplace
• Governing bodies
• Steering column
• Parking brake control
• Control panel
• Fuel management
• Energy vehicle motion control
• Information panel and control panel
• Main parameters and characteristics (properties)
• Terms of use
• Design and operation
• Description of additional technological functions
• Additional technological function MC
• Launcher
• Lighting and signaling devices
• Microclimate devices
• Electrical fuse blocks

Additional assembly, commissioning and running-in on site

• General provisions
• Power assembly
• General pre-assembly instructions
• Installing mirror brackets
• Air conditioner installation
• Installing dismantled engine parts
• Installation of hydraulic equipment
• Installing a fire extinguisher
• Brake performance test
• Hitching adapters
• Mounting the header
• Running in
• Check before running
• Mechanical opening of the normally closed parking brake

Operation and regulation rules

• Transportation and towing rules
• Transportation by rail
• Transportation to the farm
• Moving a power unit with a header
• Instructions for towing a power unit in economic conditions
• Workplace operation
• Operating the motor unit
• Engine fuel supply system
• Engine air supply system
• Exhaust system
• Cooling system
• Power take-off from the engine
• Running undercarriage
• Steering axle
• Operating the hydraulic system
• Steering hydraulic system
• Hydraulic equipment of driving wheels
• Replacing filter elements
• Replacing the hydraulic oil in the power plant
• Filling the hydraulic system and hydraulic equipment of driving wheels (GST)
• Bleeding the header lift cylinders
• Removing air from hydraulic cylinders for changing the angle of attack of the header
• List of filters and filter elements
• Setting the header lowering speed and changing the angle of attack
• Electrical system operation
• Batteries
• Power switch
• Generator
• Bearing support operation

Maintenance

• General information
• List and recommended order of performance of work for each type of maintenance of the power facility
• Transportation maintenance
• Maintenance during operational break-in
• Shift maintenance (ETO)
• First maintenance (TO-1)
• Second maintenance (TO-2)
• Energy storage maintenance
• Technical requirements for the main nodes and systems
• Tightening torques for screw connections
• Energy lubrication

Storage rules

• General instructions
• Preparing energy equipment for storage
• Storage of a power tool and its components
• Tire storage
• Engine storage
• Hydraulic equipment storage
• Removal from storage

Possible malfunctions and methods of their elimination

Applications

• Appendix A List of spare parts, tools and accessories
• Appendix B Hydraulic schematic diagram
• Appendix B Electrical schematic diagram
• Appendix D Belt drives
• Appendix E Operation of bearing arrangements
• Appendix E Volumes of refueling tanks