MG 6, service e-manual - Скачать книгу бесплатно

Contents General Information General Precautions Safety Instructions Measures to protect the environment General installation instructions Ball and roller bearings Oil seals Joints and joints Blocking devices Screw thread Fastener identification Flexible pipes and hoses Fuel Handling Precautions Electrical Precautions Additional containment precautions SRS Component Replacement Policy Precautions when using the air conditioning system Replacing the air conditioning compressor Vehicle identification number Vehicle identification Identification plate locations Lifting and towing Rise Car restoration Lubrication and maintenance Volumes Liquids Grease Engine The mechanical part of the engine 1.8 Specifications Torque Help Description and operation Engine component layout Description Operation Service Order Overhaul of the cylinder head Removing the cylinder head Crankshaft overhaul - with engine removed Conrod bearing overhaul Pistons and liners Rear crankshaft oil seal Front crankshaft oil seal Flywheel - manual transmission Torque Converter Drive Plate - Automatic Transmission Overhaul of the cylinder head gasket - with the engine removed Camshaft cover gasket Valves Hydraulic tappets Camshafts - intake or exhaust Intake manifold gasket Exhaust manifold gasket Oil pump Engine oil and oil filter Checking engine oil pressure Oil sump filter Engine sump Camshaft timing belt cover - front top Camshaft Timing Belt Cover - Rear Upper Crankshaft pulley Engine mount - right Engine mount lower tie rod Front Camshaft Oil Seal - Exhaust Front camshaft oil seal - inlet Camshaft drive belt Engine and manual transmission Engine and automatic transmission Cylinder head gasket Turbocharger Hose - Coolant drain - Turbocharger Hose - Coolant inlet - Turbocharger Pipe - Oil return - Turbocharger Hose - air intake - turbocharger Pipe - Oil supply - Turbocharger Hose - air intake - electronic Throttle body Intercooler Hose - air intake - intercooler Special tools The mechanical part of the engine-1.8 VKT Specifications Torque Help Description and operation Component layout Description Operation Service Order Cylinder head overhaul - with cylinder Head removed Crankshaft overhaul - with engine removed Conrod bearing overhaul Pistons and liners Rear crankshaft oil seal Front crankshaft oil seal Flywheel - manual transmission Torque Converter Drive Plate - Automatic Transmission Overhaul of the cylinder head gasket - with the engine removed Camshaft cover gasket Valves Hydraulic tappets Camshafts - intake or exhaust Intake manifold gasket Exhaust manifold gasket 1.8VCT Oil pump Engine oil and oil filter Checking engine oil pressure Oil sump filtera Engine sump Camshaft timing belt cover - front top Camshaft Timing Belt Cover - Rear Upper Crankshaft pulley Engine mount - right Engine mount lower tie rod Front Camshaft Oil Seal 1.8VCT - Exhaust Front Camshaft Oil Seal 1.8VCT - Inlet Camshaft drive belt 1.8VCT (new) Camshaft Phase Shifter 1.8VCT 1.8VCT engine and manual transmission 1.8VCT engine and automatic transmission Solenoid 1.8VCT - exhaust camshaft Solenoid 1.8VCT - intake camshaft Solenoid housing 1.8VCT - exhaust camshaft Solenoid housing 1.8VCT - intake camshaft Cylinder Head Gasket 1.8VCTNew Special tools Engine cooling system Specifications Torque Help Description and operation Diagram of system components Description Operation Service Order Coolant - draining and refilling Expansion tank cap - pressure test System - pressure test Coolant expansion tank Fan assembly Cooling fan resistor Radiator assembly coolant hose - Auautomatic transmission Fluid cooler return hose - automatic transmission Thermostat Coolant pump Special tools Engine manifold and exhaust system Specifications Torque Description and operation Layout of system components - intake and exhaust system 1.8 tons Location of system components - intake and exhaust system 1.8VCT Description - intake and exhaust system 1.8 t. Description - 1.8VCT inlet and outlet system Inlet and outlet system Operation-1.8T Intake and exhaust system Operation-1.8VCT Service Order Air cleaner Element - Air Cleaner Tail pipe and silencer Intermediate pipe Front pipe - turbocharger Heat Shield - Generator Heat shield - rear muffler Heat shield - exhaust pipe and fuel tank Electric choke - enable setting Engine fuel and control system Specifications Torque Description and operation-1.8T Diagram of system components Control Diagram-1.8T Description Operation Cruise control 1.8T Description and operation - 1.8 VCT System Component Diagram - 1.8 VCT Control Chart-1.8 VCT Description Operation Cruise control-1.8 VCT Service Order Spark plugs Ignition coils Engine control module (ECM) Sensor - engine coolant temperature (ECT) Switch - Oil pressure Sensor - crankshaft position (CKP) Sensor - Camshaft Position (CMP) - VCT Intake Camshaft Position (CMP) Sensor - VCT Sensor - exhaust camshaft position (CMP) - VCTv Sensor - temperature and manifold absolute pressure (TMAP) Sensor - Manifold Absolute Pressure (MAP) Knock sensor (KS) Sensor - Heated Oxygen (HO2S) - Front - Turbocharger Sensor - heated oxygen (H02S) - rear - turbocharger Solenoid - Boost control - Turbocharger Fuel rail Nozzles Charcoal canister Purge control valve Pipe assembly - fuel lines under the hull floor Tank - Fuel Fuel pump Fuel system - relieve pressure Fuel system - pressure test Draining and refilling the tank Fuel filter Filler neck Switch - inertia - fuel shutoff Special tools Engine electrical system Specifications Torque Description and operation Component layout Control scheme Description Operation Service Order Belt - pump PAS Generator Bracket - Alternator - Upper Bracket - Alternator - Lower Drive belt Starter Battery compartment and support bracket Tensioner - alternator drive belt Gearbox Shift Lock + Ctrl + AT Specifications Torque Description and operation Description Service Order Knob - selector - automatic Rod / Rope Assembly - Switch - Automatic Lever - shift assembly - automatic Shift Lock Control-MT Specifications Torque Service Order Handle - Shift Lever - Manual Remote control - shifting - manually Transmission-AT Specifications Torque Specifications Description and operation Diagram of system components System management system Description Operation Service Order Automatic transmission - pressure test Neutral start (inhibitor) - switch Neutral start (inhibitor) - switch - check and adjustment Transmission and Converter Automatic transmission fluid - draining and refilling Automatic transmission - replenishment Control unit - automatic Transfer Belt - automatic transmission Sensor - speed input Sensor - speed output Dipstick - oil level Oil seal - differential - left Oil seal - differential - right Torque converter Side cover Oil seal - oil pump Special tools Transmission-MT Specifications Torque Specifications Description and operation Diagram of system components Description Operation Service Order Oil seal - shift rod Lubrication system - draining and refilling Manual transmission assembly Lamp switch - reverse Lid - Re-access - Reseal Lubrication system - Manual transmission - Refueling Oil seal - differential - left Oil seal - differential - right Removing the manual transmission <Whether> Input shaft assembly Output Shaft Assembly Idle reverse Differential Assembly Assembling the control Fittings and release mechanism Special tools Clutch Specifications Torque Specifications Description and operation Diagram of system components Description Operation Service Order Clutch assembly Clutch Release Bearing Clutch master cylinder (A) Clutch master cylinder (B) Clutch slave cylinder (A) Clutch slave cylinder (B) Bleeding the clutch system Special tools HVAC system Structure of HVAC Specifications Torque Specifications Description and operation Diagram of system components Description Operation Service Order Recovery, recycling and refrigerant charging If recharging was successful/failed Compressor Evaporator Thermostatic expansion valve Capacitor Desiccant pack Pressure sensor - air conditioning Hose - Compressor to Condenser A/C tube - from evaporator to compressor, from evaporator to connection A/C pipe - from evaporator to compressor B - from compressor to connection A/C pipe - from condenser to evaporator A - from condenser to connection A/C pipe - condenser to evaporator B - connection to evaporator Filter housing - Fresh air intake Fresh air filter Heater Assembly Blower Assembly Heater Power regulator HVAC-ETC Specifications Torque Description and operation Diagram of system components System control scheme Description Service Order Assembling the control HVAC-ATC Specifications Torque Description and operation Diagram of system components System control scheme Description Operation Service Order Assembling the control Evaporator temperature sensor Sunlight sensor Ambient temperature sensor-ATC Left transition damper - servomotor Heater coolant temperature sensor Right mixing flap - servomotor Fresh air recirculation damper - servomotor Distribution damper - servomotor Steering system Front wheel steering Specifications Torque Specifications Description and operation Diagram of system components Description Operation Service Order Pressure sensor Power Steering System - Pressure Test Bleeding the power steering system Power steering pump PAS pump tensioner Power steering Tie Rod Ball Joint Pipe - PAS pump to steering rack Pipe - from the steering rack to the oil cooler Oil Cooler - Steering Special tools Steering wheel and pillar Specifications Torque Description and operation Diagram of system components Description Service Order Steering wheel adjustment - Adjustment Switch - cruise control Steering column cover Steering wheel Steering column Switch assembly - steering column Suspension system Wheel alignment Specifications Torque Specifications Service Order Wheel alignment Front suspension Specifications Torque Specifications Description and operation Diagram of system components Description Service Order Lower arm front Outer ball joint boot - front lower control arm Front lower arm bushing and bracket Front shock absorber Front subframe Front subframe Front hub subframe Front anti-roll bar Mounting rubber pads - anti-roll bar Anti-roll bar Hub-Front Front hub bearings Special tools Rear suspension Specifications Torque Rear suspension Description and operation Diagram of system components Description Service Order Upper arm - back Bushing Kit - Rear Upper Arm Lower arm back Rear lower control arm bush Rear shock absorber Spring rear suspension Rear Anti-roll Bar Anti-roll bar pads Anti-roll bar Rear wheel bearing Special tools Tires and wheels Specifications Torque Specifications Service Order Wheel Brake system Tormoz Specifications Torque Description and operation Diagram of system components Description Operation Service Order Front brake pad Brake Disc - Front Caliper housing - front Rear brake pad Rear brake disc Rear plate - rear brake disc Rear brake pad Caliper housing - rear Checking rear brake disc thickness and runout Thickness and Runout Check - Front Brake Disc Pedal unit - automatic transmission Pedal unit - manual transmission Vacuum servo brake Brake switch Bleeding the brake system Low Brake Fluid Indicator Relay Master cylinder and fluid reservoir Special tools Parking brake Specifications Torque Description and operation Diagram of system components Description Service Order Handbrake cable Handbrake adjustment Handbrake lever Front handbrake cable Brake module Specifications Torque Description and operation Diagram of system components Description Service Order ABS Drive / Bridge Drive axle Specifications Torque Description and operation Diagram of system components Description Operation Service Order Right shaft and both joints Left shaft and both joints Outer CV joint SHRUS outer gaiters Inner join Inner gaiters Special tools Interior decoration Instrument panel and console Specifications Torque Service Order Switch - cruise control Panel assembly - Fascia covering the panel on the driver's side Wood trim - Center console - Rear Glove box assembly Fascia Fan - right Console Assembly Assembling the center bezel Panel assembly - lower steering column cover - base Fan - left Seats Specifications Torque Description and operation Diagram of system components System control scheme Description Operation Service Order Seat assembly - passenger Squab Foam - Passenger - Front Cover - Passenger Compartment - Front Cushion - rear seat Cover - Cushion - Rear seat Squab - backseat Cover - Bracket - Rear Seat Forward - Brace - Backseat Outer Side Panel - Power Seat Lumbar support assembly - front seat Switch box assembly - driver's seat Cover - driver airbag - front Seat assembly - driver Foam - driver's seat - front Driver airbag cover - front Door trim Service Order Plastic sheet - tailgate Casing trim - tailgate Plastic sheet - entrance door Enclosure trim - front door Interior trim and panels Specifications Torque Service Order Trim Finisher - Column A - Top - Each Trimming Finisher - A-post - Lower - Each Trim Finisher - Column BC - Top - Each Trimming Finisher - BC Stand - Lower - Each Finishing machine - D-pillar - top - each - sedan Finishing machine - D-pillar - lower - each - sedan Handle - Grip - Each Headlining - Sunlight / Sliding roof - Salon Carpet - main floor Parcel tray - Rear - Salon Parcel tray - Rear - Sunblinds Glasses - driver Cover trim - Cargo area - Threshold Trim trim - Luggage compartmentie Appearance Fixed windows Service Order Glass - rear light Windshield Backlight Bumpers, trims and grille Specifications Torque Service Order Bumper assembly - front Bumper assembly - rear Bumper assembly - rear - with installed parking control system Exterior trim and cladding Service Order Pallet - Assembly Liner - rear wheel arch - each Plenum - air intake Lining - Front wheel arch - Front - Each Mirrors Specifications Torque Description and operation Diagram of system components System control scheme Description Operation Diagram of system components System control scheme Description Operation Service Order Mirror - Exterior - Electrical Mirror - Interior - Immersion Roof Specifications Torque Description and operation Diagram of system components System management system Description Operation Service Order Sun/sliding roof assembly Glass panel - Sun / sliding roof Sun visor assembly - sun/sliding roof Windshield wipers and washer Specifications Torque Description and operation Diagram of system components System control scheme Description Operation Service Order Lever - Wiper - Each Engine and clutch - Wiper Blade - Wiper - Each Reservoir - washer Washer pump Sensor - rain Lighting systems Lighting Description and operation Diagram of system components System control scheme Description Operation Service Order Master light switch (MLS) Lamp Assembly - CHMSL Lamp assembly - Interior provision - Rear Lamp assembly - Provided from inside - Front Lamps Description and operation Diagram of system components System control scheme Description Operation Service Order Bulb - Direction - Indicator Lamp - Reversing light - Interior Lamp - License plate lamp Lamp - Rear fog light Lamp - Rear DI Bulb - Dip Beam Cover assembly - front fog lamp Headlight assembly - front fog Headlights - low beam, high beam Headlight assembly Lamp - front turn signal Lamp - Side light Lamp assembly - tail Lamp - Main Beam Body Doors Specifications Torque Description and operation Diagram of system components System control scheme Description Operation Service Order Handle - outside - entrance door Door assembly - front Hinge - entrance door - top Hinge - entrance door - lower Door - Front - Hinge Align Private lock - front door Latch - entrance door Door - Front - Detent Adjustment Handle - outside - tailgate Door assembly - rear Hinge - tailgate - upper Hinge - tailgate - lower Door - rear - hinged Latch - tailgate Door - Rear - Adjustable on the latch Dividing strip - quarter light - back Rubber / felt - Glass channel - Tailgate - Each Seal - Inner Waist - Tailgate - Each Seal - Outer Waist - Tailgate - Each Glass / glass cassette - Rear door - Adjustment Glass - Tailgate - Each Switch - Power Window - Tailgate - Each Engine and blockboard - tailgate - each Release handle - Interior - Tailgate - Each Enclosure trim - front door Casing trim - tailgate Switch box - power window driver's door Rubber / felt - glass channel - front door - each Seal - inner waist - front door - each Seal - outer waist - front door - each Glass / glass cassette - front door - adjustment Glass - Entrance door - Everyone Engine and control unit - entrance door - each Release handle - Inside - Entrance door Switch - Power Window - Front Door - Passenger Fasteners at the front Specifications Torque Service Order Wing - Front - Each Element Front Bonnet - Alignment - Checking and adjusting Hood Safety latch - hood Lock - hood Control cable assembly - cover Zippers at the back Specifications Torque Service Order Solenoid / engine - fuel filler flap opening Tailgate Trunk lid - hinged Trunk Lid - Align Striker Trim shroud - trunk lid Latch - trunk lid Horns Specifications Torque Service Order Horn - each Body Control Module Specifications Torque Description and operation Body Control Module (BCM) Component Locations Body Control Module (BCM) Component Locations Description Operation Service Order Body Control Module (BCM) Body repair Body size Service Order Basic Information Floor Information Information about the external interface Additional Information Point to point dimension information Information about the sides and roof Internal Information Information about the external interface Rear Information Under "Body Information" Whitespace Information Additional Information Information about the external interface Rear Information Fuel Shutter Information Paints and coatings Description and operation General Collision elimination Description and operation General Welding Precautions Housing seal Corrosion prevention Diagnostics Water leaks Service Order Front panel Door panel Rear floor panel Roof panel Sidebar Front floor panel Wheel arch panel Security and restrictions Access by car Description and operation Alarm and interlock component Alarm and lock control diagram Immobilization system control scheme Description Seat belts Specifications Torque Description and operation Diagram of system components System control scheme Description Operation Service Order Adjustable attachment - seat belt - BC rack - Eachv Seat Belt Assembly - Front - Each Additional invalid restrictions Specifications Torque Service Order Airbag - Fascia - Passenger Airbag - Steering wheel - Driver Electronic control unit SRS SRS Curtain airbag - head Parking assistance Description and operation Diagram of system components System control scheme Description Operation Service Order Control unit (ECU) - PDC Information and Entertainment EntertainmentViews and navigation Description and operation ICE component layout ICE - Control Scheme IN CAR ENTERTAINMENT ICE - Description IN CAR ENTERTAINMENT (ICE) -Operation Layout of navigation system components Navigation system control scheme Description of the navigation system Navigation system - Work Service Order Woofer - tailgate Woofer - front door Speaker - Tweeter - Front Displays and sensors Description and operation Diagram of system components System control scheme Description Operation Service Order Toolbox List of glossaries