Volkswagen Passat / Passat Variant 1994 thru 1997, service e-manual (in Russian)

Content Operating instructions Maintenance Foreword Engine oil and oil filter Periodic maintenance Front wheel brake pads Dust filter - replacement Light bulbs and sound signal - functional check Automatic transmission fluid level - check Airbag unit Washer (s) - check Check hoses for leaks Battery electrolyte level - check Hinges and locks - lubrication Suspension and steering CV Joints and driveshaft shrouds - check Brake system - check Exhaust system Rear brake pads - check (models with rear disc brakes) Rear brake pads - check (models with rear drum brakes) Automatic transmission fault codes - read Adjusting the direction of the headlamp beam - check Test drive accessory drive belts - inspect and replace Spark plugs - replacement Air filter - replacement Checking the condition and tension of the toothed belt of the drive Manual transmission oil level - check Transmission - general maintenance procedures Automatic transmission fluid and filter - change Fuel filter - change Coolant - replacement Anti-corrosion coating on the underside of the car - check the condition Toothed belt - replacement Brake fluid - replacement Exhaust gas content Maintenance - diesel models Specifications Foreword Engine oil and oil filter Periodic maintenance Front wheel brake pads Dust filter - replacement Removing condensation from the fuel filter Light bulbs and sound signal - functional check Airbag unit Washer (s) - check Check hoses for leaks Battery electrolyte level - check Hinges and Locks - Lubrication Suspension and steering CV Joints and driveshaft shrouds - check Brake system - check Exhaust system Rear wheel brake pads Idling speed Adjusting the direction of the headlamp beam - check Test drive Accessory drive belts - inspect and replace Air filter - replacement Checking the condition and tension of the toothed belt of the drive Fuel filter - change Transmission oil level - check Toothed belt and tensioner Coolant - replacement Transmission Anti-corrosion coating on the underside of the car - check the condition Brake fluid Exhaust gas content - check Gasoline engine - repair without removing the engine from the car Specifications General information Engine and timing labels - general information and usage Compression in engine cylinders Toothed belt of the timing mechanism and its outer covers - removal and installation Timing belt sprockets and tensioner - removal, inspection and installation Accessory Drive Belts - Removing, Installing and Tensioning Cylinder head cover Camshaft oil seal - replacement Intermediate shaft oil seal - replacement Crankshaft oil seals - replacement Cylinder head and manifolds Hydraulic pushers - check Flywheel / drive faceplate Engine mounts - inspect and replace Pallet - removal and installation Oil pump and oil intake pipe - removal, inspection and installation Diesel engine - repair without removing the engine from the car Specifications General information Top dead center (TDC) for the piston of cylinder № 1 - location Compression in cylinders - check Toothed belt of the timing mechanism and its outer covers - removal and installation Timing belt tensioner and sprocket - removal and installation Accessory drive belts - removing, installing and tensioning Cylinder head cover Camshaft oil seal Intermediate shaft oil seal Crankshaft oil seals Cylinder head, intake and exhaust manifolds Hydraulic pushers - check Flywheel / drive faceplate Engine mounts - inspect and replace Pallet - removal, inspection and installation Oil pump and oil intake pipe Top cover of the engine (engines of the AFN brand) - removal and installation Removal and general engine rebuild procedures Specifications Powertrain (engine and transmission) removal - preparation and precautions Engine and transmission Engine bulkhead Cylinder head Pistons and connecting rods - removal and inspection Engine crankshaft Intermediate shaft Cylinder block / crankcase Main and connecting rod bearings Engine bulkhead Crankshaft - setting and checking the main bearing clearance Pistons and piston rings - assembly Pistons / connecting rods - installing and checking connecting rod bearing running clearance Engine - first start after bulkhead Cooling, heating and ventilation systems Specifications Basic information Coolant hoses Radiator - removal and installation Thermostat - removal, check and installation Water pump - removal and installation Cooling fan and electric motor Fan thermal switch Coolant temperature sensor - check, removal and installation Thermo switches and coolant temperature sensors associated with the fuel system Corks - replacement Interior ventilation and heating system Interior ventilation and heating system components - removal and installation Body parts and deflectors Air conditioning system Air conditioning components - removal and installation Fuel system - single fuel injection (petrol engines) Specifications Basic information and precautions Air filter and air intake system - removal and installation Intake air temperature regulator - check, removal and installation Accelerator cable Fuel injection system components Fuel pump and fuel level sensor Fuel tank - removal and installation Fuel injection system - pressure relief Intake manifold - removal and installation Fuel injection system Unleaded gasoline Fuel system - multipoint fuel injection (petrol engines) Specifications Basic information and precautions Removing and installing air filter and air intake system Intake air temperature control system Accelerator cable Digifant system Digifant system components Simos system components Fuel pump and fuel level sensor - removal and installation Fuel tank - removal and installation Fuel injection system - pressure relief Intake manifold - removal and installation Fuel injection system Unleaded gasoline Fuel system - diesel models Specifications Basic information and precautions Air filter - removal and installation Accelerator cable (engines with code AAZ) - removal, installation and adjustment Cold cranking accelerator (CSA) cable (Code AAZ) - removing, installing Fuel tank level sensor Fuel tank - removal and installation High pressure fuel pump (TNVD) - removal and installation Maximum engine speed (engine code AAZ) High idle speed (engine code AAZ) Fuel injection start point (engines with code AAZ) Injectors Fuel cutoff solenoid valve - removal and installation Diesel engine management system - component removal and installation Intercooler Exhaust systems and emission control Specifications Basic information Fuel vapor recovery system Positive crankcase ventilation system - general information Exhaust gas recirculation (EGR) system (Diesel Engines) component replacement Exhaust manifold - removal and installation Turbocharger - removal and installation Exhaust system Catalytic converter Battery starting and charging systems Specifications General information and precautions Battery Generator / battery charging system Generator - removal and installation Alternator - brush holder / voltage regulator unit replacement Launch system - check Starter - removal and installation Starter - check and repair Ignition system - models with petrol engines Specifications Basic information Ignition system - check High voltage ignition coil Ignition distributor Ignition timing Ignition Sensors Preheating system - diesel models Specifications Basic information Glow plug control unit Glow plugs Clutch Specifications General information Clutch pedal removal and installation Clutch hydraulic system - bleeding Clutch slave cylinder Clutch master cylinder Clutch cable Coupling - removal, inspection and installation Release bearing and clutch release lever - removal and installation Mechanical transmission Specifications General information Gear lever and cables Mechanical transmission Bulkhead mechanical transmission Reversing light switch Speedometer drive Automatic transmission Specifications General information Automatic transmission Bulkhead automatic transmission Selector cable Drive shafts Specifications General information Drive shafts - removal and installation Protective covers (anthers) of drive shafts - replacement Overhaul of drive shafts Braking system Specifications General information Hydraulic brake system - bleeding Brake pipes and hoses - replacement Front brake pads - replacement Rear brake pads (with disc brakes) - replacement Rear brake pads (with drum brakes) - replacement Front brake disc Rear brake disc Rear brake drum Front brake caliper Rear brake caliper Rear wheel slave cylinder Brake master cylinder Brake pedal - removal and installation Vacuum brake booster Vacuum brake booster check valve - removal, check and installation Parking brake - adjustment Parking brake lever Parking brake cables Brake force regulator Brake light switch Anti-lock braking system (ABS) - general information Anti-lock braking system (ABS) components - removal and installation Vacuum pump (diesel models) Suspension and steering Specifications General information Front suspension strut Front suspension strut and coil spring Front steering knuckle Front wheel bearing Wishbone / lower suspension arm Anti-roll bar Rear wheel hub bearings Rear stub axle Coiled coil spring and rear suspension strut - removal and installation Coiled coil spring and rear suspension strut Rear axle beam Pneumatic suspension Pneumatic suspension Steering wheel - removal and installation Steering column - removal and installation Steering column height adjustment mechanism - removal and installation Corrugated Steering Covers - Replacement Steering gear - removal and installation Steering gear - adjustment Ball joints of the ends of the steering rods - removal and installation General information, draining and filling of working fluid into the power steering Power steering pump - removal and installation Wheel alignment angles Body and its equipment Specifications General description Body and underbody - service Upholstery and rugs - care Minor damage to the body Serious damage to the body - repair Doors rattle Hood - removal, installation and adjustment Bonnet lock and cable Bumpers - removal and installation Front body cladding Front wheel arch liners Trunk lid - removal and installation Trunk lid lock and lock cylinder - removal and installation Tail door - removal and installation Tailgate stop (s) Tailgate lock and cylinder Door trim panel Central locking - general information Door lock - removal and installation Outside door handle and lock cylinder - removal and installation Glass and window regulators of doors Power windows Doors - removal and installation Windshield, rear and rear side windows - removal and installation Luke - general information Outside rearview mirror Center Console Dashboard and related panels - removal and installation Glove box Rear-view mirror installed in the passenger compartment Seats - removal and installation Interior trim - removal and installation Front seat belt tensioner - general information Seat belts - general information Radiator grille (late models) - removing and installing Body electrical equipment Specifications Basic information and precautions Troubleshooting electrical circuits - general information Fuses, fuses and relays Ignition / steering column lock Steering column combination switch - removal and installation Switches - removal and installation Lamps in external lighting devices Indoor lamps Headlights - removing, installing and adjusting the direction of the headlamp beam Instrument panel - removal and installation Devices - removal and installation Cigarette lighter - removal and installation Windshield wiper components - removal and installation Washer - general information Tailgate wiper motor - removal and installation Sound signals - removal and installation Sunroof motor Central locking Car radio - removal and installation Car radio antenna Speakers - removal and installation Inflatable airbags Airbag system components - removal and installation Anti-theft alarm system Heated front seat components - removing and refitting Troubleshooting Introduction Engine Cooling system Fuel system and exhaust system Clutch Mechanical transmission Automatic transmission Drive shafts Braking system Suspension and steering Electrical system Wiring diagrams