Suzuki VZ800, service e-manual

Content General information Periodic maintenance Periodic maintenance schedule Periodic maintenance chart Lubrication points Maintenance and tune-up procedures Air cleaner Spark plug Valve clearance Fuel hose Engine oil and oil filter Engine idle speed Throttle cable play Throttle valve synchronization Evaporative emisson control system (for e-33 only) Pair (air supply) system Clutch Cooling system Final gear oil Brake Tire Steering Front fork Rear suspension Exhaust pipe bolt Chassis bolt and nut Compression pressure check Compression test procedure Oil pressure check Oil pressure test procedure SDS check Engine Engine components removable with engine in place Engine removal and installation Engine removal Engine installation Engine disassembly Engine components inspection and servicing Cylinder head cover Camshaft Cam chain tensioner and guide Cylinder head Cylinder Piston Conrod/crankshaft Clutch Generator/signal generator/ starter clutch Oil pump Transmission Gearshift fork Oil jet Crankcase Engine reassembly Shaft drive Secondary bevel gears Construction Removal Disassembly Inspection Secondary gear shims adjustment Reassembly Installation Final bevel gears Construction Final gear case removal Final gear case disassembly Final gear shims adjustment Final gear case reassembly Final gear case installation FI system Precautions in servicing Connector/coupler Fuse ECM/various sensors Electrical circuit inspection procedure Using the multi-circuit tester Fi system technical features Injection time (injection volume) Compensation of injection time (volume) Injection stop control Fi system parts location Fi system wiring diagram ECM terminal Self-diagnosis function User mode Dealer mode Tps adjustment Fail-safe function FI system troubleshooting Customer complaint analysis Visual inspection Self-diagnostic procedures Self-diagnosis reset procedure Use of SDS diagnostic procedures Use of SDS diagnosis reset procedure Show data when trouble (displaing data at the time of DTC) Malfunction code and defective condition “c12” (p0335) ckp sensor circuit malfunction “c13” (p1750) or “c17” (p0105) iap sensor circuit malfunction “c14” (p0120-h/l) TP sensor circuit malfunction “c15” (p0115-h/l) ECT sensor circuit malfunction ECT sensor inspection “c21” (p0110-h/l) iat sensor circuit malfunction “c23” (p1651-h/l) to sensor circuit malfunction “c24” (p0351) or “c25” (p0352) ignition system malfunction “c28” (p1655) STV actuator circuit malfunction “c29” (p1654-h/l) STP sensor circuit malfunction “c31” (p0705) GP switch circuit malfunction Fuel system and throttle body Fuel delivery system Fuel system Fuel tank removal Fuel tank installation Fuel pressure inspection Fuel pump inspection Fuel discharge amount inspection Fuel pump relay inspection Fuel pump removal and disassembly Fuel mesh filter inspection and cleaning Fuel pump reassembly and installation Throttle body Construction Air cleaner box removal Air cleaner box installation Throttle body removal Throttle body disassembly Throttle body cleaning Inspection Throttle body reassembly Throttle body installation Stp sensor adjustment Fuel injector removal Fuel injector inspection Fuel injector installation Fast idle Fast idle adjustment Throttle valve synchronization Throttle position sensor (TPS) setting Cooling and lubrication system Engine coolant Cooling circuit Cooling circuit inspection Radiator and water hoses Radiator removal Radiator cap inspection Radiator inspection and cleaning Radiator remounting Water hose and reservoir tank inspection Cooling fan Cooling fan thermo-switch Engine coolant temperature sensor Thermostat Water pump Lubrication system Oil pressure Oil filter Oil pressure regulator Oil strainer Oil jet Oil pump Oil pressure switch Engine lubrication system chart Chassis Exterior parts Front wheel Front fork Handlebar Steering Steering tension adjustment Rear wheel Rear suspension Rear shock absorber disposal Suspension setting Front brake Electrical system Cautions in servicing Connector Coupler Clamp Fuse Semi-conductor equipped part Battery Connecting the battery Wiring procedure Using the multi-circuit tester Location of electrical components Charging system Starter system and side-stand/ignition interlock system Starter motor Starter relay inspection Side stand/ignition interlock system parts inspection Ignition system Speedometer and pilot lamp box Lamps Headlight, brake light/taillight, license plate light and turn signal light Relays Turn signal/side-stand relay Starter relay Fuel pump relay Servicing information Troubleshooting Fi system malfunction code and defective condition Engine Radiator (cooling system) Chassis Shaft drive Brakes Electrical Battery Wiring harness, cable and hose routing Wiring harness routing Cable routing Throttle body installation Cooling system hose routing Front brake routing Speed sensor harness routing Front turn signal installation Front turn signal lead wire routing Muffler and exhaust pipe installation Handlebar balancer Battery protector Lubrication points Fuel tank installation Rear combination lamp installation Frame head cover cushion installation Left side cover cushion installation Rear fender cushion installation Left side cover installation Lid cushion instsallation Tail lamp installation Pair (air supply) system diagram Pair (air supply) system hose routing Special tools Tightening torque Engine Secondary and final Fi system and intake air system Cooling system Chassis Tightening torque chart Service data Emission control information Emission control systems Fuel injection system Exhaust emission control system (pair system) Noise emission control system Evaporative emission control system (only for e-33) Pair (air supply) system inspection Hoses Pair reed valve Pair control solenoid valve Pair (air supply) system hose routing Heated oxgen sensor (ho2s) inspection (for e-02, 19, 24) Evaporative emission control system inspection (only for e-33) Hoses (EVAP hose) EVAP canister EVAP canister hose routing (only for e-33) Wiring diagram

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