Ford Escort / Orion 1980 thru 1990, service e-manual (in Russian) - Скачать книгу бесплатно

Content Operating instructions Maintenance Weight and dimensions Specifications Capacities Lubricants and fluids Maintenance Service Vehicle identification numbers Service procedures General description Intensive service Weekly checks Checking fluid levels Tire check Tire wear pattern Every 10,000 km or every 6 months Changing engine oil and filter Checking the electrical system Oil filler cap cleaning - OHV and HCS engines Check for leaks Exhaust manifold nuts tightness test - RS turbocharged models Adjustment of frequency of idling and quality of mix Checking ignition system components Distributor lubrication - contact breaker models Breaker contact plate adjustment - contact breaker models Checking the ignition timing - models with contact breaker Changing spark plugs - RS turbocharged models Checking the brake pads of the front brake Checking the brake pads of the rear brake Suspension and steering test Check seat belts Checking the alternator drive belt Every 20,000 km or after 12 months Valve clearance adjustment - OHV and HCS engines Exhaust system check Checking the tightness of the turbogenerator nuts to the manifold - RS turbocharged models Replacing spark plugs Replacing breaker contact plates Checking the gearbox oil level Automatic transmission fluid level check Testing the automatic transmission selection mechanism Drive shaft check Checking the wheels Lubricating doors, bonnet and locks Road test Every 40,000 km or after 2 years Coolant replacement Replacing the air filter element Crankcase ventilation filter replacement - CVH Engines Replacing the fuel filter - engines with fuel injection system Every 60,000 km or after 3 years Timing belt replacement - CVH engines Inspecting brake components Brake fluid replacement OHV and HCS gasoline engines Specifications General description Repair work in the engine compartment Basic operations requiring engine removal Cylinder head - removing and installing Pallet - removal and installation Valve mechanism - bulkhead Crankshaft front oil seal - replacement Piston / connecting rod assembly - removing and installing Engine / transmission mounts - removing and installing Oil pump - removal - refitting Engine / driveline - removal and separation Engine - disassembly Inspection and maintenance Cylinder head and pistons - carbon cleaning Engine assembly Engine / driveline - coupling and installation CVH gasoline engines Specifications General description Repair work in the engine compartment Basic operations requiring engine removal Timing belt - removing, installing, and adjusting Glands - replacement Camshaft - removing and installing Cylinder head - removing and installing Pallet - removal and installation Pistons / connecting rods - removal and installation Engine / transmission mounts - removing and installing Engine / driveline - removal and separation Engine - disassembly Inspection and maintenance Cylinder head and pistons - carbon cleaning Engine assembly Engine / driveline - coupling and installation Engine oil cooler - removing and installing Diesel engine Specifications General description Service and inspection The main operations performed without removing the engine from the car Engine oil and oil filter - replacement Timing drive belt - inspecting and checking tension Timing belt - removing, installing and tensioning Valve clearances - check and adjust Camshaft - removing and installing Installation of gas distribution phases - check and adjustment Cylinder head - removing and installing Cylinder head - bulkhead Cylinder head and pistons - carbon cleaning Glands - replacement Pallet - removal and installation Drive and gear cover - removal and installation Drive cover - removing and installing Oil pump - removing, inspecting, and installing Pistons and connecting rods - removal and installation Flywheel - removal and installation Engine / transmission mounts - removing and installing Engine removal methods Engine and transmission - removal Engine and transmission - separation Dismantling the engine - a general description Engine - complete disassembly Inspection and maintenance - general description Engine components - inspection and maintenance Engine assembly - general description Engine assembly Engine - transmission connection Engine and transmission - installation Engine - startup after bulkhead Compression testing - description Cooling, heating and ventilation systems Specifications General description Fan - removing and installing Radiator - removal, inspection and installation Thermostat - removing, inspecting and installing Water pump - removal and installation Fan thermal switch - check, remove h installation Thermal sensor - removing and installing Heating and ventilation system - description Panel and heater control cables - adjustment Heater control panel and cables - removal and installation Heater - removal - refitting Heater matrix - removing and installing Supercharger motor / impeller - removal and installation Carburetor fuel system Specifications General information and precautions Air filter assembly - removal and installation Air temperature control in the air filter - description and verification Fuel priming pump - cleaning Fuel priming pump - inspection, removal and installation Fuel tank - removal and installation The gas pedal cable - adjustment, removal and installation Gas pedal - removal and installation Choke lever cable - removing, installing, and adjusting Manual air damper block on a carburetor Ford VV - removal, inspection and installation Components of an automatic air damper carburetor Ford VV - removal, inspection and installation Carburetor Ford VV - removing and installing Weber 2V carburetor - adjustment Weber 2V carburetor automatic choke unit - adjustment Block Weber 2V carburetor automatic air damper - removal, inspection and installation Weber 2V carburetor - removal and installation Carburetor bulkhead - general description Mechanical fuel injection systems Bosch K - Jetronic and Bosch KE - Jetronic Specifications General description and precautions Air filter - removal - refitting Fuel tank - removal and installation Gas cable - adjustment, removal and installation Gas pedal - removal and installation Fuel pump - removal - refitting Fuel accumulator - removal - refitting Fuel nozzles and fuel supply pipes to them - removal and installation Cold start valve - removing and installing Additional air supply unit - removal and installation Fuel dispenser - removing and installing Throttle body - removing and installing Fuel pressure regulator - removing and installing Warm-up regulator - removal and installation Electromagnetic pressure regulator actuator - removal - refitting Fuel injection control module - removal - refitting Air temperature sensor - removing and installing Fuel launcher switch - removing and installing The idle speed compensator - removal and installation Turbo generator - general description Charge control valve - removing and installing Intercooler - removing and installing Turbogenerator - removal and installation Central fuel injection system (CFI) Specifications General description and precautions Air filter - removal - refitting Fuel tank - removal and installation Gas cable - adjustment, removal and installation Gas pedal - removal and installation Fuel system - depressurization Fuel pump - removal - refitting The block of the central injection of fuel - removal and installation Fuel pressure regulator - removing and installing Fuel injector - removal and installation Throttle position sensor - removing and installing Throttle drive motor - removing and installing Air temperature sensor - removing and installing Coolant temperature sensor - removing and installing Knock sensor - removing and installing Manifold pressure sensor - removing and installing Oxygen sensor (HEGO) - removal - refitting Fuel supply switch (inertial) - removal and installation Speed ??sensor - removing and installing The EEC IV control unit - removal and installation Electronic distributed fuel injection system (EP1) Specifications General description and precautions Air filter - removal - refitting Fuel tank - removal and installation Gas cable - adjustment, removal and installation Gas pedal - removal and installation Fuel system - depressurization Fuel pump - removal - refitting Fuel pressure regulator - removing and installing Throttle body - removing and installing Fuel injectors - removing and installing Throttle position sensor - removing and installing Idle speed ??control valve - removing, cleaning, and installing Manifold pressure sensor - removing and installing Intake air temperature sensor - removing and installing Coolant temperature sensor - removing and installing Speed ??sensor - removing and installing Potentiometer for adjusting the mixture - removal and installation Fuel switch (inertial) - removal and installation The EEC IV control unit - removal and installation Manifolds, exhaust system and exhaust gas aftertreatment system Specifications General description Intake manifold - removing and installing Exhaust manifold - removing and installing Exhaust system - replacement Components of a fuel vapor extraction system (CFI engines) - removal and installation Crankcase gas aftertreatment system components - removal and installation Exhaust gas aftertreatment system components - removal and installation Diesel fuel system Specifications General description Service and inspection Air filter - element replacement Fuel filter - draining the fluid and replacing the element Idle frequency - check and adjust Maximum engine speed - check and adjustment Injection moment - check and adjustment High pressure fuel pump - removal - refitting Injection tubes - removing and installing Fuel injectors - removing, inspecting and installing Fuel shutoff valve - removing and installing Cold start item - replacement Preheating system - description and verification Glow plugs and relays - removing and installing The gas pedal cable - removal and installation Fuel tank - removal and installation Collectors - Removing and Installing Exhaust system - inspect, remove, and install Launch and charging systems Specifications General description and precautions Troubleshooting circuit - general description Battery - check and charge Battery - removing and installing Generator - removal - refitting Alternator brushes and voltage regulator - replacement Starter - check on the car Starter - removing and installing Starter - brush replacement Ignition switch - removing and installing Ignition system Specifications General description and precautions Ignition system - health check Capacitor (contact breaker system) - check, remove and install Ignition coil - inspect, remove, and install Grip Specifications General description Clutch cable - removing and installing Clutch pedal - removal and installation Clutch assembly - removing, inspecting, and installing Release bearing - removing, inspecting, and installing Manual transmission Specifications General description Gear shift - removing, installing and adjusting Glands - replacement Reversing light switch - checking, removing and installing Speedometer driven gear - removing and installing Mechanical transmission block - removing and installing Mechanical transmission bulkhead - general description Automatic transmission Specifications General description Downshift link - adjustment Downshift link - removing and installing The mechanism of the choice of the driving mode - removal and installation The cable for switching the driving mode - removal, installation and adjustment Starter lock - removing, installing and adjusting Automatic transmission - removing and installing Automatic transmission bulkhead - general description Drive shafts Specifications General description Protective cover of the inner CV joint - replacement Protective cover of the outer CV joint - replacement Drive shaft - removing and installing Drive shaft assembly - bulkhead Brake system Specifications General description Front brake pads - replacement Front brake caliper - removing, bulking and installing Front brake disc - inspection, removal and installation Rear brake pads - replacement The cylinder of a back brake - removal, a partition and installation Brake drum - inspection and replacement Handbrake - adjustment Hand brake cables - replacement Hand brake lever - removing and installing Hydraulic brake system - bleeding (models without ABS) The main cylinder - removal, a partition and installation Valve for adjusting the pressure in the brake system (Sedan and Wagon models) - removal and installation Brake force compensator (box models) - adjustment, removal and installation Brake tubes and hoses - replacement The block of the vacuum amplifier and draft - removal and installation Brake pedal - removal, installation and adjustment Warning lamps and brake sensors - removal and installation ABS description Modulator drive belt (ABS) - removing and installing Modulator (ABS) - removal and installation Brake force compensator depending on vehicle load (ABS) - removal and installation Hydraulic brake - bleeding (ABS) Suspension and steering Specifications General description Front wheel bearings - replacement Lower front suspension arm (cast) - removal, overhaul and installation Lower front suspension arm (stamped) - removal, overhaul and installation Front anti-roll bar - removal - refitting Front stretch - removing and installing A rack of a forward suspension bracket - removal, a partition and installation Rear wheel bearings - adjustment Rear wheel bearings - replacement The rear shock absorber (Sedan and Station wagon models) - removal, health check and installation Rear shock absorbers (box models) - removal, health check and installation The rear extension (sedan and station wagon models) - removal and installation Rear spring springs (Sedan and Wagon models) - removal and installation Rear spring (Box Models) - removal and installation The lower lever of a back suspension bracket (Sedan and Station wagon models) - removal and installation Rear steering knuckle (sedan and station wagon models) - removal and installation Beam of a back axis (Van model) - removal and installation The rear anti-roll bar (Sedan and Wagon models) - removal and installation Rear wheel angles - general description Steering gear covers - replacement Outer ball joint steering link - replacement Steering wheel - removal and installation Steering wheel - position adjustment The steering column lock - removal and installation Steering column - removing, bulkhead and installing Steering gear - removing, reassembling, and installing Wheel alignment Body Specifications General description Body and engine frame - service Upholstery and rugs - service Body repair - minor damage Significant damage to the body - repair Bumper components - removing and installing Hood - removing and installing Bonnet lock cable - removing and installing Bonnet lock - removal and installation Radiator grille - removing and installing Door trim panel - removal and installation Doors - removing and installing Door handle and lock components - removal and installation Door window glass and power window - removal and installation The back door opening upwards - removal and installation The lock and cylinder of the rear door / trunk lid - removal and installation Trunk lid (Cabriolet models) - removal and installation Components of a central locking system for doors - removal and installation Outside Mirror - Removing and Installing Windshield and not falling windows - removal and installation Manhole components - removal, installation and adjustment Sliding roof (Cabriolet models) - removal and installation Hydraulic sliding roof - check fluid level and bleed Hydraulic sliding roof components - removing and installing Electrical system Specifications General description and precautions Troubleshooting electrical system - general description Fuses, relays and reverse current relays - general description Switches - removal and installation Lamps (external lamps) - replacement Lamps (interior lighting) - replacement External headlights and lanterns - removal and installation Headlights and additional lights - checking the direction of the light beam Dashboard - removal - refitting Dashboard components - removing and installing Cigarette lighter - removing and installing Speedometer drive cable - removing and installing Clock - removing and installing Fuel computer components - removing and installing Auxiliary warning system components - removing and installing Sound signal - removal and installation Windshield wiper blades and levers / rear door - removing and installing Wiper and traction motor - removing and installing Rear door wiper motor - removing and installing Washer / wiper system components - removing and installing Radio and graphic equalizer - removal and installation Troubleshooting Engine Cooling system Clutch Automatic transmission Manual gearbox Drive shafts Brake system Suspension and steering Electrical system Wiring diagrams