Hyundai Pony since 1985 thru 1994, service e-manual (in Russian) - Скачать книгу бесплатно

Contents Routine maintenance Dimensions and weight Lubricants and fluids Tire pressure Service Specifications Vehicle identification Weekly checks Check points in the engine compartment Engine oil level Coolant level Fluid level in the brake system (clutch hydraulic system) Washer fluid level Wiper blades Power steering fluid level Condition and pressure of tires The main types of tire wear Lamps and fuses Battery Maintenance intervals and intervals Engine compartment - early model with automatic transmission Engine compartment - model X2 GSi Front bottom view - early automatic transmission Bottom view of the front part of the body - model X2 GSi Service procedures General description Intensive service Rear bottom view - model X2 GSi Every 9,500 km or every 6 months Changing engine oil and filter Checking and replacing auxiliary drive belts Checking and cleaning the air filter element Reading fault codes Checking leaks and condition of hoses Checking the refrigerant level in the air conditioner Every 18,000 km or 12 months Checking and adjusting valve clearances Checking and adjusting the ignition timing Checking the fuel filter (carburetor models only) Checking and cleaning spark plugs Checking the fuel vapor recovery system Checking the speed and quality of the idle mixture Checking the oil level in the manual transmission Checking fluid level in automatic transmission Checking the pads, calipers and front brake discs Checking the pads and drums of the rear brakes Checking the parking brake operation Checking the steering and suspension Checking the exhaust system Checking and lubricating the rear wheel bearings Checking drive shafts and rubber gaiters Checking the free play of the clutch and brake pedals Every 38,000 km or 2 years Replacing the fuel filter Replacing the air filter element Replacing spark plugs and checking the ignition system Checking the crankcase ventilation system valve Changing the oil in a manual transmission Change transmission fluid Every 48,000 km or 30 months Checking the timing belt Every 76,000 km or 48 months Replacing the auxiliary drive belt Every 2 years, regardless of mileage Coolant replacement Checking the crankcase ventilation hose Replacing the timing belt Checking fuel hoses and fuel vapor emission hose Check exhaust gas recirculation Replacing the brake fluid Engine - repair operations in the car Specifications General description Compression - checking and analyzing results Top dead center (TDC) of piston # 1 - location Valve cover - removal and installation Rocker arm assembly - removal, inspection and installation Toothed drive belt - removal, inspection and installation Toothed belt sprockets and tensioner pulley - removal, inspection, and installation Camshaft oil seal - replacement Camshaft - removal, inspection and installation Cylinder head - removal and installation Oil pan - removal and installation Oil pump and suction tube / sieve oil receiver - removal, inspection and installation Crankshaft oil seals - replacement Flywheel / drive disc - removal, inspection and installation Engine / transmission mounts - inspect and replace Engine removal and rebuilding procedures Specifications General description Engine bulkhead - general description Engine removal - methods and precautions Engine and transmission - removal, separation and installation Engine bulkhead - work sequence Cylinder head disassembly Cylinder head and valves - cleaning and inspection Cylinder head - assembly Piston / connecting rod assembly - removal Crankshaft - removal Cylinder block, crankcase - cleaning and inspection Piston / connecting rod assemblies - inspect Crankshaft - inspection Main and connecting rod bearings - inspection Engine assembly sequence Crankshaft - installing and checking the main bearing running clearance Piston rings - installation Piston / connecting rod assemblies - installing and checking connecting rod bearing running clearance Engine - starting after bulkhead Cooling, heating and ventilation systems Specifications General description and precautions Coolant hoses - disconnecting and replacing Radiator - removal, inspection and installation Thermostat - removal, serviceability check and installation Radiator fan - removal and installation Fan switch - serviceability check, removal and installation Water pump - removal, inspection and installation Coolant temperature gauge sensor - serviceability check, removal and installation Heating / ventilation system components - removal and installation Air conditioning system - general description and precautions Air conditioning components - removal and installation Fuel and exhaust systems - carburetor models Specifications General description and precautions Air filter assembly - removal and installation Air filter temperature control system - general description Distributor - removal and installation Ignition timing - check and adjust Charging system - functional check Generator - removal and installation Generator - check and repair Launch system - health check Starter - removal and installation Starter - health check and repair Ignition lock - removal and installation Oil pressure warning lamp switch - removal and installation Clutch Specifications General description Clutch - check and adjust Clutch cable - removal and installation Clutch master cylinder - removal, bulkhead and installation Clutch slave cylinder - removal, bulkhead and installation Hose and pipes of the hydraulic system of the clutch - removal and installation Clutch hydraulic system - bleeding Clutch pedal - removal and installation Clutch assembly - removal, inspection and installation Clutch release mechanism - removal, inspection and installation Mechanical transmission Specifications General description Gear shift mechanism - check and adjust Rigid shift rod assembly - removal, bulkhead and installation Gear shift cables - removal, inspection and installation Gear lever assembly - removal, bulkhead and installation Oil seals - replacement Reversing light switch - serviceability check, removal and installation Speedometer drive - removal and installation Transmission - removal and installation Transmission bulkhead - general description Automatic transmission Specifications General description Drive mode switch cable - adjustment Drive mode switch cable - removal and installation Assembling the drive mode selection lever - removal and installation Kickdown cable - adjustment Kickdown cable - removal and installation Speedometer drive - removal and installation Oil seals - replacement Transmission fluid cooler - general description Starter lock / reversing light switch - general description, removal, installation and adjustment Automatic transmission - removal and installation Bulkhead automatic transmission - general description Drive shafts Specifications General description Drive shafts - removal and installation Drive shaft rubber boots - replacement Drive shaft overhaul - general description Braking system Specifications General description Hydraulic brake system - bleeding Brake pipes and hoses - replacement Front brake pads - replacement Rear brake pads - replacement Front brake disc - inspection, removal and installation Rear brake drum - removal, inspection and installation Front brake caliper - removal, bulkhead and installation Rear brake cylinder - removal, bulkhead and installation Master cylinder - removal, bulkhead and installation Brake pedal - adjustment Vacuum booster unit - serviceability check, removal and installation Control valve of the vacuum booster unit - removal, service check and installation Hand brake - adjustment Hand brake lever - removal and installation Handbrake cables - removal and installation Pressure control valve in the rear brake assemblies - serviceability check, removal and installation Brake light switch - removal, installation and adjustment Suspension and steering gear Specifications General description Front steering knuckle assembly - removal and installation Front wheel hub bearings - replacement Front suspension strut - removal and installation Front suspension strut - bulkhead Front suspension lower arm - removal / bulkhead and installation Front suspension lower arm ball joint - removing and installing Front suspension push rod (early models) - removing and installing Anti-roll bar front suspension - removal and installation Rear wheel hub - removal and installation Rear wheel hub bearings - replacement Rear suspension shock absorber - removal, service check and installation Rear suspension spring - removal and installation Rear axle assembly - removal, bulkhead and installation Steering wheel - removal and installation Steering column - removal, inspection and installation Steering column intermediate shaft - removal, inspection and installation Ignition / steering column lock - removal and installation Steering gear assembly - removal, bulkhead and installation Rubber steering covers - replacement Power steering hydraulic system - bleeding Power steering pump - removal and installation Tie rod ball joint - removal and installation Tie rod - removal and installation Wheel alignment - general description Body and trim Specifications General description Body and subframe - service Upholstery and rugs - care Minor damage to the body - restoration Serious damage to the body - refurbishment Front bumper - removal and installation Rear bumper - removal and installation Hood - removal, installation and adjustment Bonnet cable - removal and installation Bonnet lock - removal and installation Radiator grill - removal and installation Door - removal, installation and adjustment Door trim panel - removal and installation Latch, lock cylinder and door handle components - removal and installation Door glass and window regulator mechanism - removal and installation Trunk lid (Sedan models) - removal, installation and adjustment Luggage compartment door and support leg (Hatchback models) - removal, installation and adjustment Trunk lid lock components (Sedan models) - removal and installation Components of the lock and handle of the tailgate (Hatchback models) - removal and installation Central locking system components - removal and installation Outside mirror - removal and installation Luke - general description Seats and seat belts - removal and installation Center console - removal and installation Panel and glove compartment - removal and installation Body electrical equipment Specifications General description and precautions Troubleshooting electrical circuits - general description Fuses and relays - general description Switches, clock and cigarette lighter - removal and installation Lamps (external lighting) - replacement Lamps (interior lighting) - replacement External lighting units - removal and installation Adjusting the direction of the light beam - general description Instrument panel - removal and installation Sound signal - removal and installation Speedometer drive cable - removal and installation Wiper arm - removing and installing Wiper motor and rod - removal and installation Rear door wiper motor - removing and installing Windshield / rear window washer system components - removal and installation Car radio and antenna - removal and installation Speakers - removal and installation Troubleshooting Engine Cooling system Fuel and exhaust systems Clutch Mechanical transmission Automatic transmission Drive shafts Braking system Suspension and steering Electrical system Wiring diagrams