Engine Mercedes M102, service e-manual

Content General, technical data Instructions for use of service manual Engine and vehicle identification Vehicle identification number locations Technical data Crankcase and cylinder head Engine and model survey Overview - engines Removal and installation of bottom engine compartment cover Testing compression pressure Testing cylinder leaktightness Illuminating cylinders Removal and installation of engine Crankcase ventilation - function Measuring, boring and honing cylinders Facing crankcase parting surface Removal and installation of steel balls in main oil gallery Replacing core plug in crankcase Removal and installation of timing case cover Removal and installation of end cover Removal and installation of oil pan Repair instructions for crankcase Removal and installation of cylinder head cover Reconditioning spark plug thread in cylinder head Removal and installation of cylinder head . Matching measuring sensors to cylinder head Facing cylinder head mating face Enlarging camshaft bearing bores Pressure-testing cylinder head Crankshaft assembly Checking, replacing and torquing conrod bolts Reconditioning and checking angles on bearing bores Removal and installation of pistons Checking and reconditioning crankshaft Installation of crankshaft bearings Replacing front crankshaft radial seal Replacing rear crankshaft radial seal Removal and installation of grooved bail bearing in crankshaft Removal and installation of vibration damper Checking and correcting setting of TDC pulse generator Removal and installation of crankshaft gear Removal and installation of flywheel or flex plate Remachining flywheel Replacing ring gear on flywheel Engine timing, valvetrain Checking and replacement of hydraulic valve clearance compensating element Checking and correcting the installation position of hydraulic valve clearance Checking and adjusting camshaft timing Removal and installation of camshaft Removal and installation of rocker arm bearing supports with rocker arms Replacement of rocker arms and rocker arm bearing supports Removal and installation of valve springs Checking valve springs Replacement of valve stem seals Checking and machining valves Checking and replacing valve guides Replacing valve seat ring Machining valve seats Removal and installation of chain tensioner Replacement of timing chain Installation of oil spray nozzle retroactively Removal and installation of tensioning blade Removal and installation of guide rails Removal and installation of idler gear shaft Removal and installation of oil pressure pump drive

Mercedes-Benz