Peugeot 405 1988 thru 1996, service e-manual (in Russian) - Скачать книгу бесплатно

Contents Operating instructions Maintenance Dimensions and weight Lubricants and fluids Vehicle identification numbers Routine maintenance schedule Petrol models up to 1993 Petrol models since 1994 Diesel models Service procedures Introduction Intensive service Change oil and oil filter Checking fluid level in automatic transmission Checking and replacing the accessory drive belt Checking leaks and condition of hoses Checking the engine ventilation hoses Fuel filter maintenance and replacement Checking and adjusting the throttle actuator Checking and adjusting idle speed and mixture quality Replacing spark plugs Checking the clutch adjustment and lubricating the control mechanism Checking the protective covers of the drive shafts Checking the front and rear brake pads Checking and adjusting the parking brake Checking the steering and suspension Checking the drain holes in the body Lubrication of hinges and locks Air conditioner refrigerant check Coolant replacement Replacing the air filter Ignition system Changing fluid in an automatic transmission Replacing the brake fluid Replacing the timing belt Checking the oil level in the manual transmission Rear brake pad check - rear drum brake models Replacing the dust filter Checking the environmental protection system Road test Repair of the TU gasoline engine in the engine compartment Specifications General description Cylinder compression test Camshaft timing holes - general description and use Valve cover - removal and installation Toothed belt covers - removing and installing Toothed drive belt - general description, removal and installation Timing belt tensioner and sprockets - removal, inspection and installation Camshaft oil seal - replacement Valve clearances - check and adjust Camshaft and rocker arms - removal, inspection and installation Cylinder head - removal and installation Pallet - removal and installation Oil pump - removal, check and installation Crankshaft oil seals - replacement Flywheel - removal, inspection and installation Engine / transmission mounts - inspect and replace Repair of the XU gasoline engine in the engine compartment Specifications General description Compression test Valve timing holes - general description and use Valve cover - removal and installation Crankshaft pulley - removal and installation Toothed belt covers - removing and installing Toothed drive belt - general description, removal and installation Timing belt tensioner and sprockets - removal, inspection and installation Camshaft oil seals - replacement Camshaft and tappets - removal, inspection and installation Valve clearances - check and adjust Cylinder head - removal and installation Pallet - removal and installation Oil pump - removal, inspection and installation Engine oil cooler - removal and installation Crankshaft oil seals - replacement Flywheel / drive disc - removal, inspection and installation Engine / transmission mounts - inspect and replace Diesel engine repair in the engine compartment Specifications General description Checking the compression and tightness of component joints - description Camshaft timing holes - general description and use Cylinder head cover - removing and installing Crankshaft pulley - removal and installation Toothed belt covers - removing and installing Toothed drive belt - removing, inspecting, installing and tensioning Toothed belt sprockets - removal and installation Right engine mount and timing belt tensioner - removal and installation Toothed belt guide roller - removing and installing Camshaft and tappets - removal, inspection and installation Valve clearances - check and adjust Cylinder head - removal and installation Pallet - removal and installation Oil pump and drive chain - removal, inspection and installation Engine oil cooler - removal and installation Oil seals - replacement Oil level and pressure sensors - main characteristics Flywheel - removal, inspection and installation Engine / transmission brackets - inspect and replace Engine removal and rebuilding procedures Specifications General description Engine bulkhead - general description Removing engine / transmission - methods and precautions Engine and manual transmission - crushing, separation and installation Engine and automatic transmission - removal, separation and installation Engine disassembly sequence Cylinder head disassembly Cylinder head and valves - cleaning and inspection Cylinder head - assembly Piston / connecting rod assemblies - removal Crankshaft - removal Cylinder block - cleaning and inspection Piston / connecting rod assemblies - inspect Crankshaft - inspection Main and connecting rod bearings - inspection Engine assembly sequence Piston rings - installation Crankshaft - installing and checking the main bearing running clearance Piston / connecting rod assemblies - installing and checking connecting rod bearing running clearance Engine - starting after bulkhead Cooling, heating and ventilation systems Specifications General description and precautions Coolant hoses - removal and replacement Radiator - removal, inspection and installation Thermostat - removal, check and installation Electric fan - check, removal and installation Electrical switches and sensors of the cooling system - check, removal and installation Water pump - removal and installation Interior heating and ventilation system - general description Heating / ventilation system components - removal and installation Heater / fuel filter housing (diesel models) - removal and installation Fuel and exhaust systems - carburetor models Specifications General description and precautionary measure Air filter - removing arming Air filter temperature control system - general description and component replacement Fuel pump - check, removal and installation Fuel level sensor - removal and replacement Fuel tank - removal and installation Accelerator cable - removal, installation and adjustment Gas pedal - removal and installation Air damper actuator - removal, installation and adjustment Unleaded gasoline - usage information Carburetor - general description Carburetor - removal and installation Carburetor - troubleshooting, disassembly and adjustment Intake manifold - removal and installation Exhaust manifold - removal and installation Exhaust system - general description, removal and installation Fuel system - central fuel injection models Specifications General description and precautions Air filter and air intakes - removal and installation Intake air temperature control system - general description and component replacement Accelerator cable - removal, installation and adjustment Gas pedal - removal and installation Unleaded gasoline - general information and applications Fuel injection systems - general description Fuel injection system - depressurization Fuel pump - removal and installation Fuel level sensor - removal and installation Fuel tank - removal and installation Throttle body - removal and installation Fuel injection system - check and adjust Fenix ??system components - removal and installation Bosch monopoinl system components - removal and installation Magneti marclli system components - removal and installation Intake manifold - removal and installation Exhaust manifold - removal and installation Fuel system - multiport fuel injection models Specifications General description and precautions Air filter and air intake hovody - removal and installation Throttle cable - removal, installation and adjustment Gas pedal - removal and installation Unleaded gasoline - general information and applications Fuel injection systems - general description Fuel injection system - depressurization Fuel pump - removal and installation Fuel level sensor - removal and installation Fuel tank - removal and installation Fuel injection system - check and adjust Throttle body - removal and installation Electronic control module - removal and installation Bosch L3.1-Jetronic system components - removal, installation and adjustment Bosch LU2-Jetronic system components - removal, installation and adjustment Bosch Motronic system components - removal, installation and adjustment Magneti Marclli system components - removal, installation and adjustment Intake manifold - removal and installation Variable intake system ACAV (16 valve engines) - general description, removal and installation Exhaust manifold - removal and installation Exhaust system - general description, removal and installation Emissions prevention systems - gasoline models General description Emission prevention systems - component inspection and replacement Catalytic converter - general description and precautions Fuel and exhaust systems, exhaust gas aftertreatment system - diesel models Specifications General description and precautions Fuel system - filling and bleeding Maximum engine speed - check and adjust Fast idle temperature sensor - removal, installation and adjustment Fuel cut-off valve - description, removal and installation High pressure fuel pump - removal and installation Injection timing - test and adjustment methods Injection timing (Lucas fuel pump) - check and adjust Injection timing (Bosch fuel pump) - checks and adjustments Fuel injectors - serviceability check, removal and installation Accelerator cable - removal, installation and adjustment Gas pedal - removal and installation Fuel level sensor - removal and installation Fuel tank - removal and installation Collectors - removal and installation Turbine generator - description and precautions Turbine generator - removal and installation Turbine generator - inspection and maintenance Intercooler - removal and installation Air filter and related components - removal and installation Exhaust system - general description and replacement Exhaust gas aftertreatment systems - general description Exhaust gas aftertreatment systems - check and replace Starting and charging systems Specifications General description and precautions Electrical fault detection - general description Battery - health check and charging Battery - removal and installation Charging system - functional check Alternator drive belt - removal, installation and tension Generator - removal and installation Generator - health check and bulkhead Launch system - health check Starter - removal and installation Starter - health check and bulkhead Ignition lock - removal and installation Oil pressure warning lamp switch - removing and installing Oil level sensor - removal and installation Oil temperature sensor - removal and installation Ignition system - petrol models Specifications Ignition system - general description Ignition system - check Ignition coil - removal, check and installation Distributor - removal and installation Ignition system amplifiers - removal and installation Ignition timing - check and adjust Preheating system - diesel models Specifications Preheating system - description and functional check Glow plugs - removal, inspection and installation Control unit for preheating system - removal and installation Post heating switch - adjustment, removal and installation Clutch Specifications General description Clutch - adjustment Clutch cable - removal and installation Clutch pedal - removal and installation Clutch - removal, check and installation Clutch release mechanism - removal, inspection and installation Mechanical transmission Specifications General description Manual transmission - oil draining and filling Shift rod - general description and adjustment Gear shift lever and rod, reverse gear release cable - removal and installation Oil seals - replacement Reversing light switch - checking, removing and installing Speedometer drive - removal and installation Mechanical transmission - removal and installation Mechanical transmission bulkhead - general description Automatic transmission Specifications General description Shift cable - adjustment Gear shift cable - removal and installation Select lever assembly - removal and installation Kickdown cable - adjustment Kickdown cable - replacement Speedometer drive - removal and installation Oil seals - replacement Transmission fluid cooler - removal and installation Starter lock / reversing light switch - information, removal and installation Automatic transmission - removal and installation Bulkhead automatic transmission - general description Drive shafts Specifications General description Drive shafts - removal and installation Protective covers for drive shafts - replacement Drive shaft repair - general description Right drive shaft intermediate bearing - replacement Braking system Specifications General description Hydraulic system - pumping Hydraulic pipes and hoses - replacement Front brake pads - replacement Rear disc brake pads - replacement Rear drum brake pads - replacement Front brake disc - inspection, removal and installation Rear brake disc - inspection, removal and installation Rear brake drum - removal, inspection and installation Front brake caliper - removal, bulkhead and installation Rear brake caliper - removal, bulkhead and installation Rear wheel cylinder - removal, bulkhead and installation Brake master cylinder - removal, bulkhead and installation Brake pedal - removal and installation Vacuum booster - serviceability check, removal and installation Brake booster vacuum valve - removal, service check and installation Parking brake - check and adjust Parking brake lever - removal and installation Parking brake cable - removal and installation Parking brake warning lamp switch - removal and installation Rear brake pressure regulator (mounted on the bottom) - removal and installation Brake light switch - removal, installation and adjustment Anti-lock braking system (ABS) - general description Anti-lock braking system parts - removal and installation Suspension and steering gear Specifications General description Front steering knuckle - removal and installation Front hub bearings - removing Front suspension strut - removal and installation Front suspension strut - disassembly The lower arm of the front suspension - removal, repair and installation Lower suspension ball joint - removal and installation Front anti-roll bar components - removing and refitting Front suspension subframe - removal and installation Rear hub - removal and installation Rear hub bearing - replacement Rear suspension components - general Rear shock absorber - removal, inspection and installation Rear axle assembly - removal and installation Vehicle ground clearance - check Steering wheel - removal and installation Steering column - removal, check and installation Ignition switch / steering column lock - removal and installation Steering gear - removal, bulkhead and installation Protective rubber covers for steering gear - replacement Power steering - bleeding Power steering pumpla - removal and installation Tie rod end - removal and installation Tie rod - removal and installation Wheel and steering angles - general description Body and trim General description Body and subframe - service Upholstery and rugs - care Minor damage to the body - restoration Serious damage to the body - refurbishment Front bumper - removal and installation Rear bumper - removal and installation Hood - removal, installation and adjustment Bonnet lock cable - removal and installation Bonnet lock - removal and installation Front body panel - removal and installation Door - removal, installation and adjustment Interior door trim - removal and installation Details of the handle and door lock - removal and installation Glass and window regulator - removal and installation Trunk lid (Sedan models) - removal, installation and adjustment Details of the boot lid lock (Sedan models) - removal and installation Tail door and door stops (Universal models) - removal, installation and adjustment Details of the lock of the door of the lock (models "Universal") - removal and installation Central locking parts - removal and installation Power window components - removal and installation Exterior mirrors and related components - removal and installation Body electrical equipment Specifications General description and precautions Troubleshooting electrical circuits - general description Fuses and relays - general description Switches - removal and installation External light bulbs - replacement Interior lighting lamps - replacement External lights - removal and installation Headlight beam adjustment - general description and component replacement Instrument panel - removal and installation Instrument cluster components - removal and installation Watch - removal and installation Cigarette lighter - removal and installation Light on warning system - general description Sound signal - removal and installation Speedometer cable - removal and installation Wiper arm - removing and installing Windshield wiper motor and linkage - removal and installation Rear wiper motor - removing and installing Windshield and headlight washer components - removal and installation Car radio - removal and installation Speakers - removal and installation Radio antenna - removal and installation Intruder alarm system - general description Airbags - general description, precautions and system shutdown Security details - removal and installation Troubleshooting Engine Cooling system Fuel and exhaust systems Mechanical transmission Automatic transmission Drive shafts Braking system Steering and suspension Electrical system Wiring diagrams