Detroit Diesel Daimler Chrysler engines of 11/12 / 12.7 / 14 liters, service e-manual and part catalog (in Russian)

Contents General information DDECI System DDEC II System DDEC III / IV Systems Basic technical data Engine model, serial number and option plate Replacement and repair Dismantling the engine Washing Preparing for the first launch Launch Engine maintenance Daily maintenance Lubrication system Fuel tanks Fuel lines Cooling system Turbocharger Battery Drive belts Air compressor Air filter Cooling system filter and pump Intake system Release system Engine (steam wash) Radiator Oil pressure Battery charging system generator Powertrain mounts Blow-by gas pressure Fan clutch Insulation and seals Oil separator for crankcase ventilation Engine adjustments Compressed air intercooler / auxiliary pump Heat exchanger Fuel heat exchanger (fuel cooler) Fuel injectors Vibration damper (damper) Generator and its mounts Air conditioner compressor and mounting Air compressor and its mounting Periodic maintenance of car engines DDEC Electronic control system System description System functions System components Location of system components System diagnostics General information Reading codes using control lamps Reading codes using the diagnostic panel Fault code table Preparing for troubleshooting Troubleshooting by codes Electrical connectors and diagrams Electronic module Engine wire harness connector Engine wire harness diagram Vehicle interface wiring harness connector Car interface wiring diagram ECM power connector and wiring diagram with one fuse ECM power connector and wiring harness diagram with two fuses Communication harness connector Injector connector and wiring diagram Connector and circuit for engine brake with ECM Diagnostic panel Functions of the electronic module Function blocking Function blocking scopes Function lock password Working with the diagnostic panel Diagnostic codes Cylinder shutdown sequence Injector calibration update Reprogram calibration Snap function Print Control lamps Yellow control lamp does not work The yellow indicator lamp remains on The yellow control lamp flashes irregularly and intermittently The yellow control lamp lights up for up to seconds The yellow control lamp does not light up Troubleshooting by symptoms Diagnostic hardware for DDEC IV and DDEC V Description DDEC IV Trouble codes DDEC V Trouble codes Abbreviations and terms Repair manual Removing the engine Valve cover Removing a conventional valve cover Removing the valve cover with base Removing the valve cover with base and spacer Valve cover installation Installing a valve cover with base and spacer Cylinder head Removing the cylinder head Turbocharger oil lines Leak test Check for flatness of the block head Installing the cylinder head Cylinder block Connecting rod-piston group Removing pistons and connecting rods Disassembly Cast iron pistons Steel pistons Build Cast iron pistons Steel pistons Installing a connecting rod with a piston in the engine Installation of pistons in l engine Pistons and piston rings Disassembling the piston Piston assembly Installing piston rings Rods Closed head connecting rod Checking the connecting rod Checking bearings Cylinder liners Removing the sleeve Cleaning and checking cylinder liners Installation Crankshaft main bearings Withdrawal Main bearing check Installation Crankshaft Removing the crankshaft Checking Runout measurement Neck diameter measurement Method using magnetic particles The method using fluorescent magnetic particles Liquid method with phosphor Bending fatigue Torsion fatigue Cracked crankshaft Installation Crankshaft oil seals Removing the front oil seal Removing the rear oil seal (with the flywheel housing installed) Federal mogul seal CR seal Installing the front and rear crankshaft oil seal Flywheel housing Withdrawal Installation Flywheel Withdrawal Checking Installation Replacing the ring gear Withdrawal Installation Crankshaft pulley Removing the crankshaft pulley Checking Installation Damper Checking the vibration damper Damper installation Valve and injector drive mechanism Removing the rocker arms Inspection Installation Adjusting valve clearances, engine brake and injector heights Valve adjustment procedure and nozzle height setting Control parameters Valves, springs, guides, valve seats, caps and valve rotators Removing valves Removing the guides Removing the intake and exhaust valve seat Valve check Checking the springs Checking rails and seats Installing intake and exhaust valve seats Installing valve guides Installing the valve, spring, cap and valve turning mechanism Timing case cover Removing the timing case Checking Installing the timing case cover Installation of noise insulation Timing gear case Removing the gear housing Installing the gear housing Timing gears and engine timing Gear Synchronization Check engine timing Auxiliary drive gear and main gear meshing clearance Main gear and water pump gear meshing clearance Air compressor main gear meshing clearance Build Camshaft thrust plate seal Withdrawal Installation Camshaft and camshaft bearings Removing the camshaft and bearings Installing the camshaft Checking the camshaft end play Installation Valve timing control Camshaft gear Removing the camshaft gear Checking Installation Main gear and idler camshaft gears Removing the main and intermediate gears Checking Installation Adjustable idler gear Withdrawal Checking Installation Crankshaft gear and cogwheel Withdrawal Checking Installing the crankshaft gear Auxiliary drive Withdrawal Disassembly Checking Build Engine brake Removing the engine brake (model) Installing the engine brake Setting auxiliary piston clearance Engine brake Injectors Removing the nozzle Disassembly Checking Repair Installing a nozzle Fuel injector bowl & o-ring Installing an additional seal Bowl and o-ring installation Checking Fuel pump Withdrawal Disassembly Checking Build Installing the fuel pump Installing an air compressor driven fuel pump Fuel pump drive Removing the drive Installing the drive Fuel filters Replacing the fuel filter Removal / installation Water separator replacement Fuel filter FUEL PRO / E Fuel filter and water separator Fuel return control valve DDEC III / IV Engine electronic control unit (ECM) Replacing the DDEC III / IV electronic control unit Removing the control unit Installation Turbocharger pressure sensor Oil pressure sensor Oil temperature sensor Air temperature sensor Removing the air temperature sensor Coolant temperature sensor Speed ??sensor Crankshaft position sensor Coolant level sensor Fuel temperature sensor Tightening torques Lubrication system Oil pump Removing the oil pump Disassembly Build Installation Oil pressure regulating valve Withdrawal Disassembly Build Installation Oil pressure reducing valve Oil filter Oil filter support Thermostatic valve Oil cooler Oil dipstick Oil pan Removing the oil pan Installation Crankcase ventilation system Withdrawal Installation Cooling system Water pump Removing and disassembling the water pump Installation Thermostat Removing thermostats Opening and full opening temperatures Fan Removing the fan hub Installation Radiator Air system Air filter Air separator Intake manifold Removing the intake manifold Intake manifold installation Turbocharger Withdrawal Disassembly Checking Removing the bypass valve actuator Installing the drive Bypass valve installation Assembling the turbocharger Installation Intermediate air cooler Exhaust manifold Removing the exhaust manifold Installing the exhaust manifold Electrical equipment Generator Removing the generator Installing the generator Battery Withdrawal Installation Starter Removing the starter Installation Tachometer drive Power take-off shaft Air compressor Removing the compressor Installation Specifications Cylinder block (dimensions in mm) Sleeve Piston and Rings Piston and rings (l engine) Crankshaft Connecting rod bearings Main bearings Camshaft Camshaft bearings Camshaft gear Crankshaft gear Main gear Exhaust Valve Seats Inlet valves Exhaust valves Valve Guides Rocker arms and axles Rocker rollers Tightening torques Engine parts catalog detoit diesel 60 series Engine models and serial numbers Table of correspondence of model and serial numbers of engines to numbers of groups and types of parts used in them Parts catalog

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Detroit Diesel Daimler Chrysler engines of 11/12 / 12.7 / 14 liters, service e-manual and part catalog (in Russian)