Content

Introduction

Instruction manual

• Security requirements   warnings
• Car keys
• Dimensions
• Vehicle specifications
• Specifications of powertrain
• Controls   instrumentation
• Ancillary equipment
• Open body elements
• Daily inspection and checking the car's technical condition
• Starting the engine
• Stop the engine
• Vehicle traffic
• Exploitation of a new car
• Driving for further use
• Towing
• Driving tool
• Using the jack
• Fuses
• Car care

• Maintenance
• Maintenance schedule
• Basic data for adjustments   control
• Lubrication
• Maintenance procedures
• Specification

• Background
• Possible engine failures, their causes and how to fix
• Features of uninstalling installing some parts and engine parts
• Removing and installing power pack
• Engine disassembly
• Building the engine
• Break-in engine after repair
• Engine overhaul
• Dismantling and assembling the oil pump
• Dismantling, checking the technical condition and assembling the water pump
• Removing and installing the exhaust system
• Control dimensions of the engine's mating parts

• Background
• Possible transmission failures, their causes and how to fix
• Removing and installing the clutch
• Disassembly and assembling the clutch release mechanism
• Removing, installing and setting the clutch release actuator
• Removing and installing the gearbox
• Dismantling the gearbox
• Assembling the gearbox
• Repairing and adjusting the gear shift control gear
• Dismantling and assembling the differential
• Removing and installing Shaft
• Dismantling and assembling the swivel shaft
• Nominal dimensions, ultimate wear, clearances and tension in core mate details

• Background
• Possible suspension problems, their causes and methods of elimination
• Removing   installing front suspension
• Removing and installing front shock absorber pillar
• Partial dismantling and assembling of the shock-absorber front suspension
• Dismantling and assembling the lever with a reactive rod
• Adjusting and tightening the bearings and hubs of the front wheels
• Corners of front wheels installation
• Removing and installing rear suspension
• Dismantling and assembling the rear suspension
• Partial disassembly and assembly of shock absorbers for the rear suspension
• Hub bearings of the rear wheels
• Complete disassembly and assembly of the shock absorber
• Wheel balancing
• Nominal dimensions, ultimate wear, clearances and tension in   core mate details

• Background
• Possible steering malfunctions, their causes and how to fix
• Removing and steering installation
• Dismantling and steering gear assembly
• Nominal sizes, tolerances, clearances
• and pulling in the main associated steering parts

• Possible brake malfunctions, their causes and methods of elimination
• Filling the system with brake fluid and removing air from it
• Removing and disassembling the vacuum amplifier
• Assembly and installation of the vacuum amplifier
• Adjusting the amplifier
• Dismantling, checking and assembly of the brake mechanisms
• Nominal dimensions, tolerances, clearances and tensioning in the main conjugated parts of the brake system

• Background
• Disassembly and assembling the side door
• Removing, mounting and adjusting the side doors
• Installing power windows (ZAZ-1103)
• Installing the system of electric lock for the side door locks
• Removing   installing tailgate
• Removing and installing the hood
• Removing and installing bumpers
• Removing and installing radiator trim
• Removing and installing the glass
• Removing and installing the dashboard
• Removing and installing front seats
• Removing and installing the rear seat
• Removing and installing the heater
• Body repair
• Anticorrosion treatment of the body

• Background
• Potential electrical equipment malfunctions, their causes and remedies
• Recharging the battery
• Checking the generator at the stand
• Generator repair
• Removing and installing starter, starter repair
• Checking the starter
• Starter repair
• Adjusting the ignition timing in the engines MeMZ-245, MeMZ-2457, MeMZ-3011
• Removing and installing the ignition distributor
• Dismantling and assembling the ignition distributor
• Removing and installing ignition switch
• Wiring diagrams

• Security requirements
• Device and GBE work
• Refueling with LPG
• Running the engine on gas fuel
• Engine stop
• Transfer the engine to work with gas for gas
• Maintenance repair
• Potential problems with gas-cylinder equipment, their causes and solutions
• Rules for storing a car with GBE